Large Conveying Capacity Low Power Consumption Phase Conveying Equipment Pneumatic Conveyor Bin Pump
Description
After years of research and rich practical experience, our company has developed pneumatic conveying equipment and process systems with independent intellectual property rights for PCD type positive pressure dense phase pneumatic conveying silo pumps. Its main indicators have reached the international advanced level.
The positive pressure dense phase pneumatic conveying system is one of the commonly used conveying equipment for conveying granular, powdery, and blocky materials. It mainly uses compressed air as the conveying medium, adopts mandatory pneumatic conveying, and relies on closed pressure vessels as transmitters. The general gas source pressure is 0.5Mpa -0.7Mpa, and the operating pressure is 0.3Mpa -0.5Mpa. The sending tank can only be intermittently transported, and the conveying distance can reach over 1000 meters. The material is transported in a low speed, sand dune state, fluidized or agglomerated state within the pipeline, resulting in high conveying efficiency and good conveying quality. The energy consumption for conveying is much lower than that of other forms of pneumatic conveying systems, with an energy consumption of 1.5kw per 100 meters per ton of conveying capacity, which is about 65% of that of other forms of pneumatic conveying systems.
The silo pneumatic pump is a device with stable conveying speed, high accuracy, and high efficiency, suitable for conveying various materials such as chemical raw materials, food additives, pharmaceuticals, coatings, etc. Compared with traditional mechanical conveying, the silo pneumatic conveying pump has higher conveying efficiency and more stable conveying quality. In addition, the bin type pneumatic conveying pump adopts frequency conversion adjustment technology, which can accurately control the conveying speed and meet the needs of different working conditions.
The structure of a silo pneumatic pump includes an impeller, pump body, valve, and control system. Among them, the impeller is made of high-strength materials, which have high wear resistance and corrosion resistance; The pump body is made of high-quality steel with high strength and stiffness; The valve is made of high-quality steel, which can effectively control the flow and pressure of the material; The control system adopts a programmable logic controller (PLC) or an electrical control box (SCL), which can accurately control parameters such as conveying speed, pressure, flow rate, etc.
Large Capacity Pneumatic Conveying Bin Pump Parameter Table
Conveying Material | Bulk Density (t/m3) | Model | PCD24/H | PCD26/H | PCD28/H | PCD30/H | Conveying Distance | |
Specification | 16~20m3 | 18~22m3 | 20~27m3 | 26~32m3 | Level (m) | Level (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 50~80 | 60~90 | 65~110 | 80~130 | 200 | 20 |
Fly Ash | 0.75 | 75~125 | 85~130 | 95~160 | 125~190 | 200 | 20 | |
Limestone Powder/Mineral Powder | 0.8 | 80~130 | 90~140 | 100~170 | 130~200 | 200 | 20 | |
Cement/Raw Meal | 1 | 100~150 | 115~175 | 130~215 | 165~260 | 200 | 20 |
Long-distance Pneumatic Conveying Bin Pump Parameter Table
Conveying Material | Bulk Density (t/m3) | Model | PCD24/L | PCD26/L | PCD28/L | PCD30/L | Conveying Distance | |
Specification | 16~20m3 | 18~22m3 | 20~27m3 | 26~32m3 | Level (m) | Level (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 20~40 | 25~45 | 30~55 | 45~65 | 1000 | 25 |
Fly Ash | 0.75 | 35~60 | 45~65 | 45~80 | 65~95 | 1000 | 25 | |
Limestone Powder/Mineral Powder | 0.8 | 40~65 | 45~70 | 50~85 | 70~100 | 1000 | 25 | |
Cement/Raw Meal | 1 | 50~80 | 55~90 | 65~110 | 90~120 | 1000 | 25 |
Conventional Grid Pneumatic Conveying Bin Pump Parameter Table
Conveying Material | Bulk Density(t/m3) | Model | PCD18/N | PCD20/N | PCD20/N | Reference Conveying Distance | |
Specification | 5.0~6.7m3 | 7.0~10.0m3 | 10.0~15.0m3 | Level (m) | Vertical (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 12~20 | 16~32 | 25~50 | 500 | 30 |
Fly Ash | 0.75 | 18~32 | 25~48 | 35~70 | 50 | ||
Limestone Powder/Mineral Powder | 0.8 | 20~35 | 26~51 | 38~75 | 500 | 30 | |
Cement/Raw Meal | 1.0 | 24~42 | 32~65 | 48~95 | 500 | 30 | |
Silicon Powder | 1.2 | 28~50 | 40~75 | 55~115 | 500 | 30 |
Parameter Table Of Small Size Pneumatic Conveying Bunker Pump
Material | Bulk Density(t/m3) | Model | PCD08/M | PCD10/M | PCD12/M | PCD14/M | Reference Conveying Distance | |
Specification | 0.2~0.5m3 | 0.6~1.6m3 | 1.5~2.5m3 | 2.5~5.0m3 | Level (m) | Vertical (m) | ||
Pulverized Coal | 0.5 | Delivery Volume (t/h) | 0.5~1.8 | 1.5~5.5 | 5.0~9.0 | 8.0~18.0 | 100 | 20 |
Fly Ash | 0.75 | 0.9~2.8 | 2.5~8.5 | 7.0~14.0 | 12.0~27.0 | 100 | 20 | |
Limestone Powder/Mineral Powder | 0.8 | 1.0~3.0 | 3.0~9.0 | 8.0~15.0 | 12.0~28.0 | 100 | 20 | |
Cement/Raw Meal | 1.0 | 1.2~3.5 | 3.5~11.5 | 10.0~18.0 | 16.0~36.0 | 100 | 20 | |
Silicon Powder | 1.2 | 1.5~4.0 | 4.5~13.5 | 12.0~20.0 | 19.0~43.0 | 100 | 20 |
The usage process of pneumatic conveying silo pump:
The use process of the silo pneumatic conveying pump includes selecting the appropriate pump type, installation position, connecting pipelines, etc. Firstly, it is necessary to choose a suitable warehouse pneumatic conveying pump based on the characteristics and conveying capacity of the material; Secondly, it is necessary to determine the installation location. Generally speaking, it can be installed indoors or outdoors. The layout space of the pump body and pipeline should be considered; Finally, it is necessary to connect the pipes, connect the inlet and outlet ports to the corresponding pipes, and then control the material delivery capacity and pressure by adjusting the valve opening.
The advantages and characteristics of pneumatic conveying silo pumps:
Bin type pneumatic pump is a device that uses air pressure to transport materials. It has the advantages of simple structure, convenient operation, and low maintenance cost, and is widely used in industrial production fields. The advantages and characteristics of the silo pneumatic conveying pump are as follows:
1. High efficiency: The silo pneumatic conveying pump uses gas as the conveying medium, which has the characteristic of high conveying efficiency. Compared to traditional mechanical conveying, silo pneumatic conveying pumps can achieve long-distance and efficient material conveying, saving time and labor costs.
2. Precision: The bin type pneumatic conveying pump can control the conveying capacity and pressure of materials through impeller rotation and guide vane adjustment, achieving precise conveying control. This is very important in situations where strict control of material delivery volume and quality is required.
3. Energy saving: Compared with traditional mechanical conveying methods, the silo pneumatic conveying pump does not require power or manpower support, which can greatly reduce energy consumption and operating costs. At the same time, the warehouse type pneumatic conveying pump has a longer service life due to the lack of friction and loss of mechanical components.
4. Compact and Durable Structure: The warehouse type pneumatic conveying pump has a compact structure, small footprint, and convenient installation and maintenance. At the same time, it uses high-quality materials with high wear and corrosion resistance, enabling it to operate stably for a long time.
5. Easy to maintain: The operation of the silo pneumatic conveying pump is simple and the maintenance cost is low. For equipment maintenance, only regular cleaning of pump body, impeller, pipeline and other components is required, reducing downtime and maintenance costs.