OEM/ODM Vibratory Bowl Feeder Washer O-Ring Rubber Linear Track Feeder
1 . Descriptions:
Vibratory feeders and parts feeders are essential in multiple industries for handling, conveying, and aligning small parts or bulk materials. These tools play a vital role in automating manufacturing processes, enhancing efficiency, and increasing productivity while reducing labor costs.
Feeder bowls and parts feeders find common usage in the following industries:
Automotive industry: They are employed in assembly lines to automate the feeding of small parts, such as springs, fasteners, and electrical connectors.
Packaging industry: Vibratory feeders are utilized in packaging lines to convey and align products like bottles, cans, and tubes, facilitating filling, capping, and labeling processes.
Food industry: They have a critical function in conveying and distributing food products, including nuts, seeds, and grains, during processing and packaging operations.
Pharmaceutical industry: Vibratory feeders are utilized to handle and transport small components like tablets, capsules, and syringes in pharmaceutical manufacturing processes.
Electronics industry: These feeders automate the feeding of small electronic components like resistors, capacitors, and diodes during assembly and testing processes.
Plastics industry: They are employed in operations such as injection molding, blow molding, and extrusion to handle and transport plastic pellets, granules, and powders.
Recycling industry: They play a crucial role in conveying and sorting recyclable materials like paper, plastics, and metals in recycling plants.
For example, in an automotive manufacturing plant, a parts feeder is utilized to automate the feeding of small components like bolts, screws, and washers to an assembly line for engine construction. The feeder bowl is designed to accurately sort and orient the parts, delivering them to the assembly line at the right time. As the engine assembly progresses, the necessary components are released from the feeder bowl onto a conveyor belt that transports them to a robot. Equipped with a specialized gripper or end effector, the robot accurately picks up the parts and places them into the engine block.
Overall, vibratory feeders and parts feeders are versatile tools that find applications in various industries. Their utilization enhances manufacturing processes, boosts efficiency, reduces labor costs, and increases overall productivity.
2 . Specifications:
Product name | Vibratory Bowl Feeder |
Material | Aluminum(AL7075), Stainless Steel(SUS304) or Based on Customers' Requirements |
Controller | CUH,Sanki,Sinfonia,REO,Afag |
Voltage | 220V 50HZ/110V 60Hz or Based on Customers' Requirements |
Power | 300W/500W/1000W/1500W/2000W |
Bowl Finishing | Polishing or PU Coating |
Speed | Based on Customers Requirements |
Warranty | 2 Years |
Certification | CE, ISO9001, ROHS |
Lead Time | 3 Working Weeks |
3 . Precautions for Using a Vibratory Bowl Feeder :
Bowl feeding systems are renowned for their reliability and durability, utilizing vibrations generated by an electric current instead of relying on moving parts. This design greatly reduces the risk of malfunctions, ensuring uninterrupted operation when the bowl feeders are calibrated correctly.
Challenges in bowl feeding systems can be attributed to three key factors: components, users, and oil. Using appropriate components helps minimize issues, although occasional jams may occur due to foreign objects in the flow.
User-related problems arise when operators lack proficiency in operating the equipment, leading to potential misuse. Jams can happen if the bowl feeder is overloaded with components or if operators treat it as a storage unit. It's vital for operators to respond appropriately to jams, avoiding the instinct to turn off the equipment. Bowl feeders are designed to run continuously, effectively clearing jams by keeping the parts in motion. Minor adjustments are usually sufficient to restore the bowl's optimal performance. Turning off the equipment can result in productivity loss due to delays in restarting.
Oil poses a significant challenge in bowl feeding systems. Vibrations are crucial for proper component feeding, and the presence of oil hinders the gripping process. The impact of oil depends on the brand, but if the bowl feeder is heavily saturated, it lacks the necessary friction for efficient feeding. Incorporating a textured line in the bowl can help disperse the oil if it's necessary for your process. Avoiding oil in the bowls significantly enhances the effectiveness and efficiency of bowl feeders.
Wear and tear over time is a rare concern that may have a slight impact on calibration. However, with proper usage and effective maintenance, bowl feeders can provide reliable service for many years without significant problems.
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