Assembly Machine Vibratory Bowl Feeder Plastic Parts Linear Vibrator Feeder

1 . Descriptions:

Vibratory bowl feeders are essential in manufacturing as they ensure precise alignment and feeding of parts into a production line. These feeders utilize electromagnets to generate vibrations, which are then converted into mechanical vibrations to facilitate the parts feeding process.

The feeder consists of a bowl mounted on a base supported by 3 or 4 leaf springs, allowing movement only in a vertical direction. Below the bowl feeder, a magnetic coil is fixed, which can be magnetized using an external power source to create electromagnetic vibrations.

Typically, there are 1 to 6 electromagnets positioned under the feeder base. Once the magnetic vibrations are transformed into mechanical vibrations, the bowl transfers them onto the bowl conveying tracks. These vibrations effectively move the components within the bowl and feed them into the production line. On average, the electromagnet can produce 100 cycles of vibration frequencies. The vibrations enable the parts in the bowl to slide or hop along the tracks.

The operation of vibratory bowl feeders offers several advantages in manufacturing applications. Firstly, it ensures smooth and consistent movement of the components. Additionally, the 100-frequency cycle allows the bowl feeder to reduce energy consumption by 40%.

The tooling within the bowl plays a crucial role in orienting the components correctly and pushing any misaligned parts towards the center. The vibrations then propel the parts out of the bowl, guiding them back up the track.

Having a clear understanding of the basic function of vibratory bowl feeders is essential in recognizing their significance in manufacturing applications.

2 . Specifications:

3 . How Vibratory Feeder Bowls Work:

Vibratory feeder bowls are utilized in manufacturing to efficiently and reliably sort and orient parts from bulk quantities. These systems consist of several key components that work together seamlessly:

Bulk Parts Hopper: The bulk parts hopper can hold a large quantity of parts, minimizing the need for frequent operator intervention. It automatically monitors the part levels in the feeder bowl and adds more parts as necessary. This feature is particularly advantageous when handling complex parts that require delicate handling.

Vibratory Bowl Feeder: The vibratory bowl feeder serves as the central component of the system and is custom-designed to sort and orient specific parts. It features a round stainless-steel bowl with cylindrical tracks. Through gentle vibrations, the bowl moves and transports the parts, while the tracks guide them into the desired orientation.

Drive Unit: The drive unit is responsible for generating vibrations that shake and move the parts within the bowl. Using electromagnetic energy, it typically operates within a frequency range of 60 to 120 Hz. The drive unit ensures effective movement and precise sorting of the parts.

Linear Feeder: After leaving the feeder bowl, a linear feeder is commonly employed to present the already oriented parts to an operator or another automated system. This component moves the parts along the system, creating an accumulating buffer that prevents delays in the feeding process.

The vibratory feeder bowl system is designed to be user-friendly and low-maintenance. It incorporates essential components, including PLC controls, to facilitate seamless integration into a manufacturing environment. Our experienced team is available to discuss your specific application and provide innovative feeding solutions based on our extensive industry knowledge and automation expertise.

4 . More Pictures: