Rotating Vibrating Bowl Feeder Washer Flat Gasket PLC Control Linear Vibrator Bowl
1 . Descriptions:
Vibratory feeders are essential for bulk material handling in industrial settings. They effectively sort and feed various products from hoppers, bins, and silos to production or packaging lines. These automated machines streamline production, reducing time and labor costs.
Although vibratory feeders are designed for continuous operation, occasional sudden stoppages can occur, resulting in costly downtime. Often, these failures are caused by minor issues that experienced operators can address.
To troubleshoot vibratory feeders, operators should be familiar with general tips and refer to the user manual provided with the equipment. Here are some examples:
Problem: The Bowl Does Not Vibrate
Solutions:
Check the power supply.
Inspect the feeder cord for damage or disconnection from the electric panel.
Ensure the lead wire is securely plugged into the coil.
Look for any foreign particles between the coil and striker plate.
Examine fasteners and hardware for breakage or cracks.
Verify the alignment of the vibratory bowl on the drive.
Problem: Insufficient or Poor Bowl Vibration
Solutions:
Confirm proper mounting of the base plate.
Check for voltage fluctuations.
Inspect parts for warping, burrs, or oil that may hinder movement.
Look for broken welds on the bowl.
Examine the drive unit for damaged or cracked springs.
In addition to these tips, there are various other troubleshooting techniques that can be attempted before resorting to costly repairs. It is important to follow the guidelines provided in the user manual and assign troubleshooting tasks to experienced individuals with sound knowledge. If problems persist during troubleshooting, contacting the manufacturer for assistance is recommended. Seek clarification and guidance before proceeding with the troubleshooting process.
2 . Specifications:
Product name | Vibratory Bowl Feeder |
Material | Aluminum(AL7075), Stainless Steel(SUS304) or Based on Customers' Requirements |
Controller | CUH,Sanki,Sinfonia,REO,Afag |
Voltage | 220V 50HZ/110V 60Hz or Based on Customers' Requirements |
Power | 300W/500W/1000W/1500W/2000W |
Material Speciality | Excellent Processing Properties,High Strength, High Hardness |
Speed | Based on Customers Requirements |
Warranty | 2 Years |
Certification | CE, ISO9001, ROHS |
Lead Time | 3 Working Weeks |
3 . 4 Tips to Solving Common Vibratory Feeder Problems:
When it comes to equipment maintenance, vibratory feeders are known for their reliability and infrequent need for maintenance. However, like any system, they can experience breakdowns or malfunctions over time. In this article, we will discuss some common problems associated with vibratory feeders and their solutions.
Issue: Noise from the feeder
Possible causes:
Parts in the bowl hitting against each other.
Unstable stand or base on which the feeder is placed.
Loose fasteners connecting the unit.
Solutions:
Reduce the number of parts in the bowl or use a supply hopper instead.
Strengthen the base by bracing the open space under the stand or consider replacing the stand.
Disassemble the bowl from the drive unit, clean all surfaces, and reassemble the bowl.
Issue: Dead spots in the feeder bowl
Possible causes:
Broken spring.
Cut or loose foot.
Solution:
Use counterweights to create balance within the feeder.
Adjust the torque on the bottom end of the feeder's springs.
If the problem is severe, replace the springs.
These are the initial issues commonly encountered by operators of vibratory feeders. Despite their overall reliability, addressing these problems promptly can help ensure smooth operation and prevent further complications.
4 . More Pictures: