The ton bag dumping station is a powder equipment used for unloading materials.
Many raw materials are packaged in ton bags (space bags) convenient transportation
and storage, so the ton bag dumping is extremely important in the entire production
process. The ton bag dumping station is also known as a ton bag un or ton bag splitter.
To prevent environmental pollution and health hazards to workers caused by dust
during the opening of ton bags, most companies now use ton bag dumping stations
opening ton bags. The ton bag dumping station mainly consists of a lifting mechanism
(optional), a bag tapping mechanism, a bag opening device, a dust removal device a
ton bag dumping frame, an electrical control system, and other components.
The working principle of the bulk bag unloading station is to lift the bulk bag to the
inlet with an electric hoist, the built-in bag device opens the bottom of the bulk bag,
the flow valve is opened, and devices such as patting, vibration, and crushing are
attached to promote the powder granular materials in the bag to fall into the material
bin by gravity to complete the bag breaking and unloading work.
1. Structural Composition: The bulk bag unloading station mainly includes the
unloading station frame support structure, the bulk bag hoist the bulk bag hanger,
the bulk bag support massager, the bag opening control valve, the sealing device, etc.
These components work together to ensure that material can be efficiently and safely
transferred from the bulk bag to the silo or other conveying equipment.
2. Operating Procedure: When operating the bulk bag unloading, first use the electric
hoist to lift the bulk bag to the feeding position. Then, the built-in bag breaking device
opens the bottom of the bulk bag the flow control valve is opened, and auxiliary devices
such as patting, vibration, and crushing are used to promote the smooth flow of the
material inside the bag Finally, under the action of gravity, the material falls into the
hopper below, completing the bag breaking and unloading process.
3. Dust Control: To dust pollution in the working environment, the bulk bag unloading
station is usually equipped with a closed bag opening system and a dust collection
device. For example, some of bulk bag unloading stations use a fully enclosed conveying
system to prevent leakage and flying of materials during transfer. At the same time, the
dust collector can effectively and handle the generated dust, ensuring the cleanliness and
safety of the working environment.
1. Improve work efficiency: The bulk bag filling station can quickly and accurately
place materials into the target position, greatly improving work efficiency.
Compared to manual filling, the bulk bag filling station can complete the filling task
more quickly, reducing the waste of human resources.
2. Reduce labor: The automated characteristics of the bulk bag filling station
significantly reduce the labor intensity of operators. Traditional material filling
methods require operators to perform a large amount of physical labor while the
bulk bag filling station can replace humans to complete these tasks, lightening the
burden on operators.
3. Improve filling accuracy: The bulk bag filling station advanced control systems
and sensors to monitor the filling situation in real time, ensuring the accuracy and
precision of the filling. This is particularly important for industries that require high
in material filling, such as chemical and pharmaceutical fields.
4. Reduce material waste: The bulk bag filling station can fill materials according to
the set filling amount, overfilling or underfilling, thus reducing material waste. This
is particularly important for some high-cost materials, helping companies save costs.
5. Improve safety The automated operation of the bulk bag filling station can reduce
the risks of manual operation, lowering potential safety hazards at work. Operators
no longer need to directly contact the, reducing the possibility of injury. Additionally,
the bulk bag filling station can be equipped with safety protection devices to ensure
the safety of the operation process.
6. environmental protection effect: The bulk bag filling station can effectively control
dust during the operation process, avoiding environmental pollution. Meanwhile,
some bulk bag filling stations adopt environmentally friendly energy-saving
technologies, reducing energy consumption and emissions.
Bag size application | 1000x1000x1600 mm |
Power Source | AC 380 v ± 5%50 Hz |
Air source pressure | ≥ 0.6MPa |
Air consumption | ≤ 0.6 m ³/min |
wind volume for dust-removal | 800-2500m3/h |
Environment humidity | -100C-400C |
Cutting capacity | 10-20 bags/h (manual) |
The bulk bag unloading machine is mainly used in fields such as plastics, rubber, food,
medicine, and chemicals for unpacking and discharging bags of dry powders and granular
materials, such as plastic resins and food additives.
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