The ton bag packaging machine is an efficient large-scale material packaging
equipment, mainly used for accurately loading various bulk materials, such as grain,
chemical materials, mineral products, etc., into ton bags (container bags). It has the
characteristics of high automation, and can complete a series of packaging
processes such as material, metering, filling, and sealing, effectively reducing manual
operation, greatly improving packaging efficiency, and reducing labor intensity. With a
high-precision metering system, can ensure that the packaging weight error is
extremely small, ensuring the accuracy and stability of packaging. Moreover, it is easy
to operate and maintain, and is widely used various fields of industrial production,
playing a key role in improving packaging quality and production efficiency.
The ton bag roll is placed on the bag supply device, and the whole bundle of
packaging bags is put into the bag frame by forkl and other tools, and the empty
packaging bags move forward on the conveyor. When the bag mouth of the
packaging bag reaches the appropriate position, the sensor sends a signal and the
bag mouth of the packaging bag is sucked, clamped and put into the discharge port
by the suction cup and the mechanical hand. The material enters the ton through
the feeding system, and the weighing system monitors the weight of the material in
real time. When the set weight value is reached, the feeding system stops feeding.
filling, the bag stretching mechanism stretches the bag mouth of the packaging bag,
and the bag mouth is sealed by sewing, heat sealing or ultrasonic sealing. The
auxiliary sorts out the bag mouth, and the posture adjustment mechanism adjusts the
direction of the packaging bag tie, so as to facilitate the subsequent handling and
stacking. Then, conveying system conveys the packed ton bag to the designated place.
1. Automation and efficiency: The bulk bag packaging machine is highly automated,
with the entire process from material conveying, metering filling, and sealing
completed automatically, significantly reducing the need for manual intervention. The
work efficiency is greatly improved compared to traditional packaging methods, and
it can achieve continuous operation meet large-scale production needs.
2. Flexibility and adaptability: It can adapt to a variety of materials, whether it is granular,
powdery, block materials, and can effectively package them. It can also quickly adjust
according to different bulk bag specifications and packaging weight requirements,
making it suitable for different production scenarios and needs.
3. Quality and consistency: Equipped with a high-precision metering system, the
packaging weight error is extremely small, ensuring that the weight of each of material
is accurate and consistent. The packaging process is standardized, and the sealing is
tight and firm, effectively improving the packaging quality and reducing material loss and
quality.
4. Energy saving and environmental protection: Advanced technology is used to optimize
energy consumption, reducing energy consumption. At the same time, it can effectively
reduce material dust leakage during the packaging process, avoiding pollution to the
environment, and it is in line with the concept of green production.
5. Technological innovation: Continuously integrate technologies, such as intelligent control
systems that can achieve remote monitoring, fault diagnosis, and data analysis, to improve
the intelligence level of equipment operation and management. Some new have also
innovated in structural design and packaging technology, further improving performance.
6. Cost-effectiveness: Due to its advantages of high efficiency, precision, and energy, it can
significantly reduce labor costs, material loss costs, and energy costs, with significant
comprehensive cost benefits, and improve the economic benefits of enterprises.
Powder: Quantitative packaging of medicines, chemicals, pesticides, rubber, non-metallic
materials, coatings, ceramics, etc. Such as ceramic, calcium carbonate, wettable powder,
carbon black, rubber powder, food additives, pigments, dyes, zinc oxide, medicines, etc.
Granules Medicines, fine chemical particles, plastic particles, PET polyester, rice, feed,
compound fertilizer, etc.
Model | DCS - 1000 | |||
Packing Material | Wooden Boxes | |||
Gross Weight | 1640 KG | |||
Packing Capacity | 8- 40 bags / h (It depends on the material characteristics and net weight) | |||
Packaging error | ≤± 0.2% | |||
Weighing Range | 300 - 2000 Kg / bag, customized needs | |||
Working air pressure | 0.4 ~ 0.7MPa | |||
Application Materials | Bulk bag packing machine is suitable for all kinds of material, such as chemical, food, feed, hardware, building materials etc. |
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