30cc - 100cc Pharmaceutical Bottle Visual Inspections System Conveyor Belt Line Solutions

Inspection standards

Inspection principle

After the system collects the sample image, it compares and analyzes the image processing software with the standardized sample to determine good and bad products, and the defective products are automatically eliminated online. After the finished product is tested, the counting function can be realized, and the counting accuracy rate is 99.9%.

The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and choose the most suitable accuracy standard for their own production conditions, so as to control the defective rate.

Vision solutions

In the actual inspection, due to the influence of the critical fluctuation state of some inspection item data, it will lead to a certain probability of false detection of the product, which can be adjusted through the parameter setting of the system software to achieve the actual effect.

• For defect features such as black spots and bubbles, the gray value contrast difference corresponding to the detection index must be greater than 30 (it can be understood as: place the sample at an arm’s length, about 30cm or more, and the defect features can be seen visually), you can effective detection. If the sample has transparent oil stains or light-colored black spots, the gray value contrast difference is low (less than 30), the detection effect cannot be achieved.
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• Due to the different complexity of the structural features of different products, in actual application, there will be a certain area of detection blind area in the overlapping area of the plane lens imaging structure, and the image cannot be collected within this blind area, so it cannot be effectively detected.

Advantages of our system

1. AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training
2. Dataization: Independent database, save multiple samples, analyze non-good products, and retain history
3. Multi-orientation: 360 ° comprehensive inside and outside the samples
4. High precision: detection accuracy can be high
5. Modularization, can flexibly increase or decrease the detection function according to customer actual needs
6. Easy to operate: It is easy to operate and easy to maintain
7. Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.