CCD Linear Array Camera Vision Machine With Small Manual Labor Cost

Appearance inspection can usually be used for the following inspection contents: the following example, more than 95% of industries can use machine vision appearance inspection to replace manual labor:Detection of foreign matter adhering to food packaging;Detection of stains attached to cloth;Detect flaws on metal and resin parts;Detect defects (blemishes, burrs) that occur during resin and rubber molding;Check whether the lighting of the LED is missing defect detection, etc.Traditional appearance inspection relies on visual inspection. With the development of factory automation, vision systems are more and more widely used in the field.

Inspection methods

Optical machine vision intelligent detection is an important branch of information processing science based on image processing theory and based on digital image processing, pattern recognition and computer technology, and is widely used in various non-destructive testing technologies. The basic principle of optical machine vision intelligent detection is: a certain light source shines on the surface of the metal to be tested, a high-speed CCD camera is used to obtain the surface image of the continuous casting slab, the image feature vector is extracted by image processing, and the surface defects are detected and analyzed by a classifier. Classification.

Machine vision is the study of using the principle of bionics, the high-performance computing power and processing power of computers to simulate the macroscopic vision function, abstraction ability, and judgment function of biology, so as to complete the identification and judgment of the measured object. This is impossible to achieve by artificial visual detection methods.
of. As an emerging automated inspection technology, machine vision inspection, market promotion is the basis for reaching a social consensus.

Equipment overview

-Online high speed detection, improve detection efficiency and accuracy, reduce human cost.

- High-pixel industrial camera accurate identification, the number of cameras is designed, accurate 0.1mm, speed can be customized according to the detection requirements.

- Compatible with multiple specifications, cost savings.

-Perform online detection and exclude for disabled fork defects:black spots, color difference, impurities, gaps, residues of material, overlaps, bubbles, air cavities, deformation, thickness, sizes, etc.

Advantages of CCD inspection

1)High detection accuracy and fast detection efficiency:CCD visual inspection equipment uses machine control according to the system, with small error and high detection rate.

2)Wide detection range to detect cosmetic defects and dimensional measurements:The multi-station inspection method can accurately measure the outline, specifications, appearance defects, product aspect ratio and other performance parameters of the product to be inspected at one time.

3)Improve product quality and error rates:Vision inspection equipment is based on system control, which can distinguish good products from bad products through automatic inspection technology, and then automatically place them in different parts.

4)Save labor costs and enable high repetitive work:CCD visual inspection can work stably for a long time, it is difficult for human eyes to observe the same object for a long time, and machine vision can perform measurement, analysis and recognition tasks for a long time. And it can continue to work, with low requirements for the natural environment of the application, in addition to saving product costs, it also greatly improves productivity.

5)Improve company competitiveness and employee safety factor:Non-contact detection, which does not cause any damage to observers and observers, improves the reliability of the system. Machine vision technology guarantees the ultimate human-machine interaction technology, which ensures a better and safer workplace.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.