Sodas Bottle Caps Inspection System With High Piexl Industrial Camera

Inspection background

The bottle cap inspection machine system is based on machine vision technology. It is an application of non-contact and non-destructive automatic inspection technology in the detection of bottle cap defects. It is an effective means to realize automation, intelligence and precision control. Accuracy, simple and convenient operation, and long-term work in harsh environments are outstanding advantages.

The detection system obtains the surface image of the product through the appropriate light source and image sensor, uses the corresponding image processing algorithm to extract the feature information of the image, and then performs the positioning, identification, grading and other operations of surface defects according to the feature information, statistics, analysis and other operations. In order to achieve the purpose of eliminating defective products, retaining good products and improving the quality of bottle caps.

Inspection principle

Through the conveying system, the lid which facing down are transferred to a specific station in a stable and orderly manner, and then the high-pixel sample image taken by the industrial camera is transferred to the image processing software, and the standard sample is compared and analyzed to determine whether the product is good or not. Good products, and control the corresponding pneumatic components to eliminate defective products, and finally collect qualified products.

The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the defect rate.

Features of system

1. The bottle cap inspection machine is equipped with a waterfall cap arranging machine, and can also be interconnected with a leak tester and a baler to realize the automation of the entire process from cap arranging to detection, counting and packaging;
2. 360° no dead angle, all-round detection and elimination of defects such as flash shortage, black spot contamination, deformation, gasket and other defects of bottle caps;
4. Under special conditions, the unique special prism can be used to realize multi-angle detection;
5. It can be equipped with 2-8 cameras according to the category requirements of actual detection of defects, with an accuracy of 0.1mm-0.3mm;
6. Applicable to all kinds of bottle caps: anti-theft caps, combined caps, butterfly caps, Epoxy caps, aluminum-plastic caps, etc.;
7. Small footprint, simple operation, and manual and automatic switching options are available;
8. Ai deep learning is good at handling all kinds of complex inspection projects, recording, analyzing and statistics of production data, and realizing the automation and intelligence of quality inspection.

Inspection standard

In actual testing, due to the critical fluctuation state of some testing item data, it can be adjusted through the parameter setting of the system software to achieve the actual effect.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.

During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.