Flip Top Caps Quality AOI Inspection System With High Precision Imaging

Inspection Reasons

Combination lids can effectively avoid liquid waste. At the same time, packaging is an important part of food safety. Many manufacturers of combination lids have gradually increased their inspection efforts on the appearance quality of combination lids. However, traditional manual inspections cannot achieve good results.

Due to the visual fatigue of human eye detection and the factors that exist in objective judgment, the final inspection effect is not accurate, which greatly affects the production efficiency of the production line. According to the special structure of the combined cover, Keyi Technology has customized a set of testing solutions for the combined cover.

Inspection Principle

Through the material handling equipment, the product is stably and orderly transferred to a specific station, and then the high-pixel sample image captured by the industrial camera is transferred to the image processing software, and the standard sample is compared and analyzed to determine the good and bad products, and control the corresponding The pneumatic components will remove defective products and finally collect qualified products.

The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and select the most suitable accuracy standard for their own production conditions, thereby controlling the defect rate.

System configurations

Our design plan uses 10 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to conduct a full range of visual inspections for the appearance defects of smart cover products. The inspection speed is 300/min, and the equipment can operate 7*24 hours a day. , the unqualified products can be automatically rejected online.

The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software, which can be independently deployed on the customer's site for use, and can be connected to the production equipment of the upper and lower processes according to the specific production needs of customers.

AI algorithm features

• AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training
• Dataization: Independent database, save multiple samples, analyze non-good products, and retain history
• Multi-orientation: 360 ° comprehensive inside and outside the samples
• High precision: detection accuracy can be high
• Modularization, can flexibly increase or decrease the detection function according to customer actual needs
• Easy to operate: It is easy to operate and easy to maintain
• Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment

Machining process