Apple cider vinegar is a regular daily drink in contemporary families, and its unique and refreshing taste is loved by the public. There are many brands now competing in this market, so if you want to seize the opportunity in this market, packaging is the first step for the public. Regarding packaging, packaging detection is also extremely important. Small defects may affect the product and miss consumers in the market. Keye Tech has advanced technology in the packaging detection industry, which can detect black spots, stains, bubbles, color differences, impurities and other defects on the bottle body. The equipment can also detect the cola filled in bottles, such as labels, production batch numbers, production date, etc. The specific detection requirements can be adjusted according to the specific needs of the enterprise.

Detection principle

The system transports the bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.

The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate.

Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.


The detection standards are as follows:

The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).

Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:

Notches or deformed in the screw teeth of the bottle mouth


Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)

Product configuration details

1. Mechanical part

2. Electronic component part: