Inspection Description
Whether the beverage bottle has a high lid, the lid is not standard, the lid is covered with light, or the lid is crooked, whether there is coding in the design, how much error in the end, these are the basic appearance detection. And through these systems detection can let the designer at a glance immediately know the appearance of the whole beverage bottle design problems? And timely give corrections and suggestions, so that after the aesthetic adjustment of beverage bottles in the early stage, the later stage can certainly achieve better aesthetic testing effect.
Before the beverage bottle design and detection, are the use of artificial detection. But even in the professional manual inspection division, in the detection of the time will be prone to error, because there are a lot of subjective factors, and the cost of time and energy are relatively large, the effect can not reach everyone's standard. These are the defects that have been detected manually all the time. But now about the detection of products, all handed over to the system to do, computer accuracy naturally higher, faster.
Detection performance:
Model | Number of camera | Inspection scope | Inspection content | Detection precision | Accuracy |
KVIS- B | 1set | Bottle lip | Black spot, stain(color difference)≧0.2mm | 99.5% | 800-1500/min |
injection incomplete≧0.5mm | 99.5% | ||||
1set | Bottle base | black spot, stain, (different color)≧0.2mm | 99.5% | ||
4set | Bottle body | black spot, stain, (different color)≧0.2m | 99.5% | ||
1set | Bpttle base | black spot, stain, (different color)≧0.2mm | 99.5% |
1. In the real case, the critical fluctuation state of some test item data will affect the judgment, leading to a certain probability of product misdetection. It can be adjusted in real time through the parameter settings of the system software to achieve actual results.
2. Black spots, stains, hair, impurities (different colors) will be analyzed and processed according to the black spot detection indicators. The difference between the gray values of this item must be greater than 40, which can be effectively detected. If the sample has transparent oil stains or light black spots, and the gray value contrast difference value is low (below 40), the detection effect cannot be achieved.
1. Install customized visual inspection system on beverage production line;2. When the beverage bottle flows into the visual detection station, two machine vision sensors are triggered to take pictures of the bottle and send them to the system. The system extracts and analyzes the pictures and compares them with the set ones to know whether the beverage bottle cap has high cap, crooked cap and broken ring, and whether the printing code is bad;3. When detecting the high cap, crooked cap, broken ring or bad inkjet code of beverage bottle cap, the system sends signals to the elimination device to give elimination processing and alarm prompt.The counting function can be realized, and the counting accuracy rate is 99.9%.The equipment needs to be regularly maintained and cleaned.(such as conveyor belt cleaning, camera cleaning, etc.).It is necessary to provide each defective product or defective product image contained in the above-mentioned test content, we will meet the test standard according to the actual sample.
Machining Process