Continuous Working Electric Heating Pyrolysis Furnace Plant

Applications

Electric rotary furnaces are versatile industrial furnaces widely used in various applications, including:

• Calcination and drying of various materials, such as iron phosphate, lithium iron phosphate, lithium manganate, graphite cathode, cobalt trioxide, silicon carbon cathode, lithium hydroxide, carbon removal by powder, zinc oxide, iron oxide, manganese oxide, rare earth materials, and nonferrous metals
• Pyrolysis of biomass, waste plastics, and other organic materials for the production of biochar, syngas, and other valuable products

Detail&Parts

Principle

Continuous working electric heating pyrolysis furnace plant utilizes high-temperature electric heating elements to generate heat, which is then transferred to the materials being processed through radiation, conduction, and convection. This allows for precise temperature control and uniform heating throughout the materials, ensuring efficient and consistent processing. The continuous operation feature enables uninterrupted processing, maximizing productivity and energy efficiency.

Electric rotary furnace

The rotary tube of electric rotary furnace is fabricated by the nickel based alloys, which working temperature is up to 1100℃; different drum diameter and length can be fabricated according to the target materials handling capacity, multi independent heating zones will be designed according to the production requirement; the speed of rotary drum applies variable speed electric motor, easy to control the rotating speed;The horizontal drum can be tilted by hydraulic for materials movement control and easy discharging; Temperature controller applies high accurate PID intelligent thermal controller, electric heaters are superior quality Silicon Carbide(SiC) heating element, features durable service life and easy maintenance.

Features

• Electric rotary furnaces offer numerous advantages that benefit customers in various industries:
• Wide Working Temperature Range: These furnaces can operate at temperatures from 200℃ to 1100℃, allowing for a wide range of applications.
• High Temperature Control Accuracy: PID thermal controllers ensure precise temperature control, crucial for achieving desired material properties.
• Excellent Vacuum Sealed System: The vacuum sealed system enables precise control of the atmosphere within the furnace, preventing material oxidation and ensuring consistent results.
• Compact Full System Setup: The compact design makes these furnaces ideal for research labs, small batch production, or pilot projects.
• Automatic Continuous Feeding Device: Even material feeding and distribution are achieved through an automatic batch type continuous feeding device.
• Indirect Heating Tube Chamber with Rotating and Tilting Function: This feature provides premium heating uniformity and allows for easy material handling.
• Dynamic Rotary Vacuum Sealing: The dynamic rotary vacuum sealing system facilitates the discharge and collection of target pyrolysis solids.
• Pre-heating and Assisting Heating: Accurate collection of target decomposing gases is ensured through pre-heating and assisting heating mechanisms.
• Optional Cold Trap and Condenser Device Setup: This optional setup enables precise control of target liquids produced during pyrolysis.

Advantages

• High speed electric heating: Reduces furnace downtime and energy consumption.
• Light weight insulation: Minimizes heat loss and energy usage.
• Touch screen controller: Intuitive user interface with intelligent thermal control, alarms, and data analysis capabilities.
• Nickel-based alloy furnace tube: High temperature and corrosion resistance for continuous operation at 1100°C.
• Superior quality Silicon Carbide (SiC) heating element: Durable and easy to maintain.
• Excellent dynamic sealing technology: Enables operation in controlled inert gas environments to prevent material oxidation.
• Modular design: Facilitates transportation, installation, and replacement.
• Continuous operation: Simultaneous feeding, pyrolysis, and discharging for improved efficiency and safety.
• Precise temperature control technology: Ensures consistent and optimal pyrolysis conditions.
• Water circulation system: Cools oil gas and recycles excess pyrolysis gas for energy savings.

Electric heating rotary furnace specifications