Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is a type of external heating rotary furnace that utilizes clean electricity as its heating source. It features precise temperature control and finds extensive applications in the calcination and drying of various materials, including positive and negative electrode materials, rare earth materials, chemical catalytic materials, magnetic materials, powder metallurgy materials, nonferrous metal materials, kaolin non-metallic mineral materials, and more. The rotary tube is constructed from nickel-based alloys, enabling working temperatures of up to 1100℃. Variable speed electric motors control the rotation speed of the drum, while hydraulic tilting facilitates material movement and effortless discharging. High-accuracy PID intelligent thermal controllers and superior quality Silicon Carbide (SiC) heating elements ensure efficient and reliable heating. The furnace's advanced design offers energy savings, environmental friendliness, and ease of maintenance, making it a versatile solution for various industrial applications.

Applications

Electric heating rotary kilns are widely used in various industries for thermal treatment processes, including:

• Calcination and drying of positive and negative electrode materials
• Rare earth materials
• Chemical catalytic materials
• Magnetic materials
• Powder metallurgy materials
• Nonferrous metal materials
• Kaolin non-metallic mineral materials
• High-temperature reaction
• Heat treatment
• Carbonization

Principle

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is a type of rotary kiln that uses electricity as its heat source. The kiln consists of a rotating cylindrical chamber that is heated by electric heaters. The material to be processed is fed into the kiln and is heated as it passes through the chamber. The high temperatures cause the material to undergo pyrolysis, a process in which it is broken down into its constituent components. The resulting products are then collected and separated.

Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner is used in a variety of applications, including the production of chemicals, pharmaceuticals, and food. It is also used in the recycling of waste materials, such as tires and plastics.

Electric rotary Kiln by Hengyang

The rotary tube of electric rotary kiln is fabricated by the nickel based alloys, which working temperature is up to 1100℃; different drum diameter and length can be fabricated according to the target materials handling capacity, multi independent heating zones will be designed according to the production requirement; the speed of rotary drum applies variable speed electric motor, easy to control the rotating speed;The horizontal drum can be tilted by hydraulic for materials movement control and easy discharging; Temperature controller applies high accurate PID intelligent thermal controller, electric heaters are superior quality Silicon Carbide(SiC) heating element, features durable service life and easy maintenance.

Features

The Electric Rotary Kiln Pyrolysis Furnace Plant Pyrolysis Machine Electric Rotary Calciner offers a range of benefits that make it an ideal choice for various industrial applications. These include:

• High-speed electric heating: Reduces furnace downtime and energy consumption.
• Intelligent PID thermal control: Ensures precise temperature control and monitoring.
• Nickel-based alloy furnace tube: Provides high-temperature resistance and corrosion protection.
• Superior quality Silicon Carbide heating element: Offers extended service life and easy maintenance.
• Excellent dynamic sealing technology: Prevents material oxidation in inert gas environments.
• Advanced technological innovations: Incorporates hydraulic block wheel device, high-precision metering piston pump, speed control valve, and contact graphite block sealing device for stable performance and high yield.

Advantages

• High thermal efficiency: No smoke, no ash, and slag to take away obvious heat.
• Precise temperature control: Kiln temperature control accuracy is high, suitable for narrow pre-firing temperature processes.
• Easy automation: Conditions can be automatically controlled.
• No fuel storage or transportation required: Simplifies fuel procurement, transportation, and safety management.
• Reduced corrosion and environmental pollution: Avoids corrosion of the kiln body due to SO2 gas and environmental pollution problems.
• Cost-effectiveness: More economical than gas or oil fuel rotary kilns.
• High-temperature resistance: Nickel-based alloy furnace tube can withstand temperatures up to 1100℃ without deformation.
• Durable heating elements: Superior quality Silicon Carbide (SiC) hearing element ensures long service life and trouble-free maintenance.
• Excellent sealing: Dynamic sealing technology allows for operation under controlled inert gas protecting environment, preventing material oxidization.
• Intelligent control: Touch screen controller with intelligent PID thermal control technology, over temperature and temperature sensor broken alarming, multi heating program saving and easy switching, historical heating data analysis and research capabilities.

Technical specifications