Full Automatic Glass Bottle Filling Machine Beer Wine Making Production Line

Characteristics
1, The rinsing machine using high strength stainless steel bottles of spring loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum like structure can wash every corner of the sidewall and bottom to make the bottle clean.
2, Filling machine with spring type mechanical lifting equipment to upgrade glass bottles, large bearing support floundering in the vat and use of guide-rod in the orientation of the structure, there are pre-cover features.
3, Using high precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.
4, Stainless steel plunger and mechanical stirring gland-type magnetic reasonable cap to ensure that the gland is healthy and reliable. Hopper and the cap taking- cover, capping transmitted by magnetic. The capping is reliable and automatic unloading, reducing the rate of broken bottles.
5, Before capping, using hot water bubble settings to displace bottlenecks air, ensuring the oxygen content of less than 0.15mg / L.
6, Filling machines includes broken bottle automatically stopping valve, broken bottle washing, and foam automatically exhausting device.
7, With perfect CIP cleaning function, and capable of rinsing filling pipes with acid, lye liquid or hot water.All the materials contacted with the valves, tanks, pipes are made of stainless steel N304 materials, inside and outside of the wall are mirror-polished, ensuring non- insanitary sites.
8, Manually dry oil lubrication system to make sure equipment maintenance more convenient.
9, The whole operation adopts advanced man-operational interface, PLC control, frequency conversion stepless speed regulation and other automatic control technology, with no bottle no open valves, no stamps; no caps no operation, and other security protection.

Quick Details

Three Parts Washer Station
All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
304 stainless steel washing pump

Filling Station
304 Stainless steel high precision filling nozzle
Filling volume adjustable in fine rank, same liquid level after filling
All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
304 stainless steel filling pump
no bottle no filling

a. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished.
b. Gas injection
Open the filling valve, a pathway is formed between the bottle and the gas channel. The gas filling into the bottle through this channel till gas pressure in wine tank equals to the beer tank pressure.
c. The second vacuumizing
After gas injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.
d. Beer filling
Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance
e. Close valve
After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.
f. Air discharge
Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don’t finish release until bottle separate from filling parts.
g. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in star wheel, open the gas filling valves and close it after reach the fixed time. So that the gas in bottle will blow the remaining liquid

Capper station
Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
All 304stainless steel construction
No bottle no capping,
Automatic stop when lack of bottle

About our service
1.We can customize the special size according to customer's demands.
2.Answer your any question on us within 24 hours.
3.Supply all information you required.
4.Machines video for reference.
5.Welcome to visit factory, and see the machine running.
6.Machines testing running over 8 hours, and sending testing videos.
7.Engineer arranged to install machines.
8.Spare Parts provided.
9.one year warranty.

Warranty and Installation
1. Engineer will be sent to your side as soon as you get all your machines ready.
2. Installment USD60~150/day. Person as allowance
3. Training fee is free for customer’s workers within the installation period
4. We have one year warranty and come with at least one year recommended spare parts