Automatic Glass Beer Bottling Line With Crown Cap / Aluminum Cap , Low Noise
Description
1.The series of equipment combines the washing, filling, sealing functions on the same machine.
2.The design of the machine is scientific and reasonable.
3.The appearance is beautiful and the function is complete.
4.Its operation and maintenance is convenient. And its automation is high.
5.The whole machine is controlled by PLC with touch-screen as the interface between human and machine .
6.The amount of the drinks in the drink tank can be controlled automatically.
7.The filling and capping will be stopped automatically when there is no bottle.
8.When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
Three Components
Washer Station
a.All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
b.304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
c.304 stainless steel washing pump
Filling Station
a.304 Stainless steel high precision filling nozzle
b.Filling volume adjustable in fine rank, same liquid level after filling
c.All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
d.304 stainless steel filling pump
eno bottle no filling
Capper station
a.Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
b.All 304stainless steel construction
c.No bottle no capping,
d.Automatic stop when lack of bottle
Parameter
Model | DCGFD12-12-6 | DCGFD18-18-6 | CGF24-24-8 | CGF32-32-10 |
Washing No | 12 | 18 | 24 | 32 |
Filling No | 12 | 18 | 24 | 32 |
Capping No | 6 | 6 | 8 | 10 |
Capacity(500ml)BPH | 2000-4000 | 4000-6000 | 8000 | 12000-15000 |
Motor Power(KW) | 1.5 | 2.2 | 4.2 | 5 |
Outside vacuum pump power (kw) | 0.75 | 1.1 | 1.5 | 2.2 |
Overall dimension (mm) (LxWxH) | 2100x1400x2500 | 2460x1720x2650 | 3100x2100x2650 | 3500x2500x2650 |
Weight(kg) | 2500 | 3500 | 4200 | 5500 |
Applicable bottle specifications (mm) | φ=50-108 H=170-340 330ml-2.25L |
1. The first Vacuumize
Open the Vacuum valve stem, in the bottle and vacuum channels forming a road. The air in the bottle will be discharged from bottle through this channel, in the bottle will form a vacuum. After reach the fixed time, Vacuum valve closed, then it will be finished.
2. Gas injection
Open the filling valve, a pathway is formed between the bottle and the gas channel. The gas filling into the bottle through this channel till gas pressure in wine tank equals to the beer tank pressure.
3. The second vacuumizing
After gas injection into the bottles, little air will be concentrated on the top of the bottle neck. By the second vacuumizing, this part of resting air will be removed and generate a slight-vacuum state, which is better for the filling work.
4. Beer filling
Open liquid valve and form pathway between the bottle and the beer tank, the material will feed into the bottle from this channel, at the same time, the CO2 in bottle return back to the beer tank at the same speed through air-back pipe. Compressed CO2 in the bottle seal material to continue to run till the material in bottle rising over air-back pipe and form pressure balance
5. Close valve
After the bottle finish filling stand for long time, close the liquor valves and air filling valves, cut off the channel between wine tank and bottle.
6. Air discharge
Open the discharge valves and form a pathway between bottle and air. The pressure in bottle will release through this channel and don’t finish release until bottle separate from filling parts.
7. Blow remaining liquid
When the filling parts locates between bottle-out and bottle-in star wheel, open the gas filling valves and close it after reach the fixed time. So that the gas in bottle will blow the remaining liquid
Characteristics
1. The glass bottle filling machine adopts special filling valve and high-power vacuum pump to ensure the same liquid level after filling.
2. The glass bottle filling machine seals the bottle mouth when filling, and the liquid flows down the bottle wall, effectively controlling the foam caused by liquid impact during filling, preventingLiquid spills.
3, glass bottle filling machine The machine frequency control, filling speed is fast, with overload protection device, card bottle shutdown, boot soft start, use bombThe bottle holder device reduces the damage of the bottle.
4. The filling amount of the glass bottle filling machine is adjusted by adding and subtracting the gasket on the filling valve, which is convenient and quick.
5, glass bottle filling machine, the machine has a large filling range, the filling amount can be100-1500Millimeter adjustment.
6, glass bottle filling machine for a wide range of bottle height, can be180-380Adjust between millimeters. (Out of range can be customized)
7. The main sealing parts of the glass bottle filling machine are made of imported silica gel, and the main parts are in compliance with food hygiene standards.304Made of stainless steel.
About our service
1.We can customize the special size according to customer's demands.
2.Answer your any question on us within 24 hours.
3.Supply all information you required.
4.Machines video for reference.
5.Welcome to visit factory, and see the machine running.
6.Machines testing running over 8 hours, and sending testing videos.
7.Engineer arranged to install machines.
8.Spare Parts provided.
9.More than one year warranty.