In cutting fluid, metalworking fluid, and machining coolant wastewater treatment, water decoloring agents like BWD-01 are crucial due to their ability to remove color, emulsified oils, and other contaminants commonly found in such effluents. Here’s how BWD-01 works in this type of application:
Breaking Emulsions and Enhancing Oil Removal: Machining and metalworking fluids often contain emulsified oils, which can be challenging to separate. BWD-01 destabilizes these emulsions, allowing oil particles to coagulate and separate more efficiently. This improves the effectiveness of oil removal systems and helps reduce oil levels in the treated water.
Effective Color Removal from Additives and Dyes: Metalworking fluids often contain dyes and additives that impart color to the wastewater. BWD-01, as a cationic polymer, binds to these dye molecules, neutralizing and aggregating them for efficient color removal. This results in a clearer effluent and supports compliance with discharge standards for color.
Reduction of COD and Total Suspended Solids (TSS): The presence of organic compounds, oils, and metal particulates often contributes to high COD and TSS in metalworking wastewater. BWD-01 helps by coagulating these contaminants into larger flocs, allowing for a reduction in COD (up to 80%) and TSS, resulting in a cleaner effluent.
Improving Flocculation and Sedimentation: BWD-01 enhances the flocculation process, aggregating fine metal particulates and other solids into larger flocs that settle quickly in sedimentation tanks. This improves the sedimentation process, producing a clearer supernatant and reducing the amount of suspended solids in the discharged water.
Minimizing Sludge Production: Compared to conventional inorganic coagulants, BWD-01 generates less sludge, which reduces sludge handling and disposal costs. In metalworking applications where large volumes of wastewater are generated, this translates to significant operational savings.
Non-toxic and Eco-friendly: BWD-01 is free from heavy metals and chlorinated compounds, making it an environmentally friendly choice. This ensures that treated wastewater does not introduce secondary pollutants into the environment, supporting compliance with environmental regulations.
Versatility Across Metalworking Applications: BWD-01 is effective in treating a range of contaminants found in metalworking fluids, including oils, dyes, and particulate matter. This makes it suitable for various metalworking processes, from cutting and grinding to drilling and machining, where coolants and lubricants are widely used.
Appearance: | Translucid Liquid and Colorless |
Solid Content: | 52% |
Specific Gravity at 20°C: | 1.1-1.3 |
PH Value (30% Solution): | 3-6 |
Viscosity(25°C,cps): | 50-300 |
Solubility: | Soluble With Water at Any Rate |
Package: | 30kgs net plastic drum, 250kgs net plastic drum palletized, 1250kgs net IBC drum |
Storage Temperature: | Room temperature(10-35℃) |
BWD-01 Water Decoloring Agent is a highly effective and specialized product designed for the removal of color from textile dyeing wastewater, particularly for hydrophilic dyes such as reactive dyes, acid dyes, disperse dyes, and others. With its fast-acting formula and low dosage, BWD-01 is capable of quickly clearing the color and improving the settling of processing liquids, while also enhancing the removal rate of COD.
This new type of high-performance decolorizing flocculant is a chemical agent that is utilized for a range of applications, including the removal of color, flocculation, and CODcr reduction in wastewater generated by textile processing plants, dye industries, and other fields. Its high color removal ability is attributed to the large number of cations it provides, which neutralize the negative charges on dye molecules and promote the destabilization of flocs through hydrolysis.
BWD-01 Water Decoloring Agent is a medium molecular weight polymeric coagulant and a highly efficient decoloring flocculant that is essential for industries generating colored effluents. If left untreated, these effluents can have severe consequences on reusable water resources. In water-scarce areas, BWD-01 is an essential tool that facilitates the recycling of industrial effluent into process water, thereby solving the problem of colored effluents generated by these industries.
1 | High performance to remove textile wastewater color. |
2 | Used to de-color high-coloring effluent from dyestuffs plants. |
3 | Stronger decolorization (50%~99%) and removal of COD (50%~80%). |
4 | Used to treat effluent from the textile and dyeing industry, pigment industry, printing ink industry, and paper industry. |
5 | Can be used as a retention agent in paper & pulp processing |
6 | Faster sedimentation, better flocculation. |
7 | Non-pollution (no aluminum, chlorine, heavy metal ions, etc.). |
8 | It can be used before or after biological treatment. |
9 | Less sludge is produced than other inorganic coagulants. |
1 | Make solution first, with BWD-01, and mix with 40 times water to have 2.5% solution for use. |
2 | Make PAC solution, 2-5% Al2O3 |
3 | Have a solution of Anionic Polyelectrolyte, 0.1%. |
4 | Have effluent, test pH value, and adjust pH value to 8-9. (It is very important, higher or lower pH, BWD-01 works not well) |
5 | Add PAC solution, and mix with effluent completely. about 1-3 minutes |
6 | Add BWD-01 solution, and mix with effluent completely, about 5-10 minutes |
7 | Add a small content of anionic polyelectrolyte solution, and mix slowly to have a big floc. (This step is a suggestion) |
8 | Sedimentation |
9 | Check the color of treated effluent |
10 | Adjust the dosage of BWD-01 and PAC to do more tests to have better testing results. |