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ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
Specifications
Brand Name :
Elacera
Model Number :
ZTA Ceramics
Certification :
ISO9001-2015
Place of Origin :
Changsha, Hunan, China
MOQ :
Negotiable
Price :
Negotiable
Payment Terms :
T/T
Supply Ability :
100,000 ㎡/ year
Delivery Time :
25-45 workdas
Packaging Details :
Packed in wooden cases or iron racks
Color :
White
Hardness :
1300 HV
Dielectric Constant :
9.5
Application :
High Wear and Abrasion Resistance
Compressive Strength :
2000 MPa
Applications :
Wear-resistant components, cutting tools, medical implants
Chemical Resistance :
Excellent
Max Operating Temperature :
1500°C
Corrosion Resistance :
High
Electrical Resistivity :
10^14 Ω·cm
Surface Finish :
Polished
Size :
Various sizes available
Description

Product Description

In industrial production, the demand for wear-resistant materials has remained high, especially in industries such as steel, mining, ports, chemicals, thermal power, cement, etc., that have extremely high requirements for wear resistance. ZTA ceramics, as an advanced wear-resistant material, are gradually becoming the darling of these industries, providing a new idea and solution for solving equipment wear problems.


ZTA ceramics are zirconium oxide toughened alumina ceramics, which are high-performance ceramics made by compounding two ceramic materials, alumina (Al₂O₃) and zirconium oxide (ZrO₂), through a specific process. In many applications, it mainly appears in the form of ceramic pipes and ceramic linings, providing reliable wear protection for various industrial equipment, especially in the mining industry.

ZTA ceramic lining plate wear-resistant solution in the international mining industryZTA ceramic lining plate wear-resistant solution in the international mining industry

ZTA technical parameters

Items Specifications
Al2O3 ≥75%
Zirconia ≥21%
Density 4.2 g/cm3
Compressive Strength ≥ 1400 MPa
Rockwell Hardness ≥ 90 HRA
Vickers Hardness ≥ 1350 HV10
Fracture Toughness (KIC) ≥ 5.5 Mpa.m1/2
Bending Strength ≥ 350 Mpa
Wear Volume ≤ 0.009 cm3
Tensile Strength (TSB) ≥ 15 Mpa
Rubber Natural
Natural ≥450
Elongation

450%


The mining industry has become the world's largest application market for ZTA ceramic linings

Market share: 65% of global ZTA ceramic lining exports flow to the mining sector (2024 CRU International Mining Report)
Core drivers: Expansion of open-pit mining (annual growth of 8%), surge in tailings processing (annual growth of 12%), and explosion of wear-resistant demand for deep-sea mining equipment
Main markets: Australia (iron ore), Chile (copper mines), South Africa (gold mines), Brazil (iron ore/nickel mines), the United States (shale gas mining supporting mines)

Application
Application Fields Application Scenarios
Steel

Coal drop pipes, ore drop pipes, hopper linings, etc. in sintering plants; ore trough linings, ore coarse crushing nozzles, etc. in ironmaking plants; ladle slag line bricks, water-cooled furnace mouth bricks, etc. in steelmaking plants; roller hot air ducts, etc. in hot rolling plants; silo linings, pickling tank linings, etc. in cold rolling plants
Mines Chute linings, pipes, elbows, ball mill linings, cyclone linings, etc., in various mines
Ports Wear-resistant protection for pipelines and equipment for transporting bulk materials such as coal and ore
Chemical industry Chemical pipelines, reactor linings, tower linings, etc., to resist corrosion and wear of chemical media.
Thermal power Pipes and equipment linings in coal handling systems, ash removal systems, and desulfurization systems.
Cement Wear-resistant linings for preheater pipes, grate coolers, elevator hoppers, chutes, etc., in cement plants

Industry Pain Points & Technical Parameter Comparison

Industry Traditional Material Drawbacks ZTA Ceramic Solutions Key Parameters (Comparison)
Steel Blast furnace coal injection pipes are prone to high-temperature oxidation wear Resists 1400°C oxidation + steel slag erosion Wear rate ≤0.15 cm³/10k cycles (ASTM G65)
Mining Frequent crusher liner replacement Fracture toughness 8 MPa·m¹/² for impact resistance Service life up to 24 months (field data)
Ports Material leakage due to chute wear Surface hardness HV1800 resists particle abrasion Friction coefficient reduced by 40% (vs metal)
Chemical Acid corrosion damages pipe interiors Withstands pH 1- 14 extreme corrosion Annual corrosion <0.01mm (ISO 9227)
Export Market
ZTA ceramics have been widely used in many countries and regions due to their excellent performance. The main export markets include developed countries in Europe and America, such as the United States, Germany, and France. These countries have developed industries and a strong demand for high-quality wear-resistant materials. At the same time, in Asia, Japan, South Korea, and Southeast Asian countries, with the continuous development of industry, the demand for ZTA ceramics is also increasing year by year. In addition, countries with rich mining industries such as Australia and Brazil are also important export markets, especially ZTA ceramic products used in mines are popular in these countries.


FAQ
Q1: How good is the wear resistance of ZTA ceramics? Can you explain it with specific data?
A1: Under the same working conditions, the wear resistance of ZTA ceramics is dozens of times higher than that of ordinary metal materials. For example, in the coal pipe application of a steel plant, the service life of ordinary steel pipes is only about 3 months, while the service life of ZTA ceramic pipes can reach more than 3 years.


Q2: How high a temperature can ZTA ceramics withstand?
A2: The temperature is usually around 100℃~500℃. ZTA ceramics can work stably, but if the temperature exceeds its limit, it may affect its performance and service life, especially the glue-filled filled will be shortened by high temperature.


Q3: The price of ZTA ceramics is relatively high. Is it worth investing?
A3: Although the one-time investment cost of ZTA ceramics is high, in the long run, the maintenance cost reduction brought by its long service life is very significant. Take the mine chute lining as an example. Ordinary rubber linings need to be replaced several times a year, while ZTA ceramic linings can be used for more than 5 years. After comprehensive calculation, its use cost is much lower than traditional materials.


Q4: Can ZTA ceramics be customized in various shapes and sizes?
A4: Customizable. We have advanced production technology and equipment. We can customize ceramic pipes and liners of various shapes and specifications according to the drawings provided by customers or the actual equipment size to meet the personalized needs of different equipment.


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ZTA ceramic lining plate wear-resistant solution in the international mining industry

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Product Detail
Brand Name :
Elacera
Model Number :
ZTA Ceramics
Certification :
ISO9001-2015
Place of Origin :
Changsha, Hunan, China
MOQ :
Negotiable
Price :
Negotiable
Contact Supplier
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry
ZTA ceramic lining plate wear-resistant solution in the international mining industry

Hunan Yibeinuo New Material Co., Ltd.

Verified Supplier
2 Years
hunan, changsha
Since 2015
Business Type :
Manufacturer
Main Products :
Wear Resistant Ceramic Pipe, Alumina Ceramic Pipe, Ceramic Lining Pipe
Total Annual :
400-600
Employee Number :
120~150
Certification Level :
Verified Supplier
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