3T Welding Positioner Pipe Welding Flange Welding Single Base Type The welding positioners is composed of a rotary mechanism, a turnover mechanism, a frame, and an electronic control system. It can make the welding seam in a horizontal or ship-shaped position by turning or tilting the seam when it is working. The working rotation adopts variable frequency stepless speed regulation, and the working closure drives the tilt through sector gear or hydraulic cylinder. The turning angle of the worktable is 0 ~120. It can realize the joint control with the operator or welding machine. The control system can be equipped with three types of configuration button digital control, switch digital control, and switch relay control. This product is widely used in the welding of rotating parts such as shafts, discs, cylinders, and so on. It is the most widely used structural form at present. MAIN TECHNICAL PARAMETERS:
MODEL | HBJ30 |
QUANTITY | 1 SET |
RATING CAPACITY, ton | 3 |
WORKTABLE DIAMETER, mm | Φ1400 |
TILTING CENTER HEIGHT | 1200 |
ROTATION SPEED, r/min | 0.05~0.5 |
ROTATION SPEED CONTROL | STEPLESS VARIABLE FREQUENCY CONTROL WITH AC INVERTER |
ROTATION MOTOR POWER, kw | 1.1 |
TILTING ANGLE, ° | 0~135 |
TILTING MOTOR POWER, kw | 2.2 |
TILTING SPEED, r/min | 0.2 |
MAX ECCENTRICITY, mm | 200 |
MAX GRAVITY CENTER, mm | 300 |
REMOTE CONTROL PENDENT | YES |
FOOT SWITCH | YES |
PACKING FOR SEA TRANSPORT WITH WOODEN CASE
HBJ30 TYPE WELDING POSITIONER IS MAINLY COMPOSED OF WORKTABLE ROTATION AND TILTING UNIT. BY MEANS OF WORKTABLE TITING AND ROTATION, WORK-PIECE FIXED ON THE WORKTABLE CAN BE PLACED TO IDEAL POSITION FOR WELDING AND ASSEMBLY. THE TURNING DEVICE IS MAINLY USED TO DRIVE ROTARY MOVEMENT OF WORKPIECE DONE BY AC MOTOR TO DRIVE WORM REDUCER. THE OUTPUT PINION OF WORM GEAR REDUCER IS MESHE WITH THE SLEWING BEARING TO ROTATE. THE SLEWING BEARING ASSOCIATED WITH THE WORKTABLE TO BRING ALONG WORKTABLE ROTATION. SPEED OF WORKTABLE ROTATION IS CONTROLLED BY INVERTER, ATTAINING SATISFACTORY WELDING SPEED. IT IS OPTIONALLY EQUIPPED WITH FOOTSWITCH TO CONTROL THE ROTATION DIRECTION OF WORKTABLE. THE TILTING OF THE POSITIONER USES A MOTOR TO DRIVE TWIN-STAGE WORM REDUCER WHOSE OUTPUT PINION MESHING WITH SECTOR GEAR TO ACHIEVE. THE PINION WHICH DRIVES THE SECTOR GEAR IS FITTED ON THE LONG SHAFT. FLEXIBLE DRIVE CAN RESIST THE MOMENT FIBRILLATION OR OVER-LOAD, IN ORDER TO PROTECT MOTOR AND REDUCER INJURY FROM THE IMPACT LOAD. THE ELECTRIC CONTROL SYSTEM CONSISTS OF THE ELECTRIC CONTROL BOX AND REMOTE CONTROL PENDENT. THE MAINLY ELECTRIC ORGANS ARE FROM SIEMENS WHICH ARE RELIABLE PERFORMANCE. THE INVERTER USES YASKAWA SYSTEM, WHICH HAS THE CHARACTERISTICS OF LOW-NOISE, HIGH-PRECISION DIGITAL DISPLAY, OVERALL STABILITY OF HIGHT ANTI-JAMMING CAPABILITY.