Robot welding machine benefits
1. Robot welding is easy to arrange production plan
Because the robot is highly repeatable, as long as the parameters are given, it will always follow the instructions. Therefore, the robot welding product cycle is clear and it is easy to control the product output. The production cycle of the robot is fixed, so the production plan is very clear. Accurate production planning can make the company's production efficiency and comprehensive utilization of resources.
Due to the high repeatability of the robot, as long as the parameters are given, it will always act according to the instructions, so the robot welding product cycle is clear, and the product output is easy to control
2. Robot welding can shorten the cycle of product replacement
Robot welding can shorten the cycle of product modification and reduce the corresponding equipment investment. It can realize welding automation of small batch products. The difference between a robot and a special plane is that he can modify the program to adapt to the production of different workpieces.
In the product update, it is only necessary to design the corresponding fixture according to the updated product. The robot body does not need to be modified. As long as the corresponding program command is changed, the product and equipment can be updated.
3. Improve production efficiency
The welding robot has a short response time and rapid action. The welding speed is 60-120cm/min, which is much higher than manual welding 40-60cm/min.
4. Improve product quality
During the welding process of the welding robot, as long as the welding parameters and motion trajectory are given, this action will be repeated accurately. The welding parameters such as welding current, voltage, welding speed, etc. play a decisive role in the welding result.
5.. Reduce costs
The reduction of enterprise costs is mainly reflected in large-scale production. One welding robot can replace 2 to 4 industrial workers, depending on the specific situation of the enterprise.
Robot model | ZK1400-06 | |
Application | Arc welding | |
Mounting | Vertical ground installation | |
Number of axes | 6 | |
Payload | 6kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.03mm | |
Maximum joint range | J1 | RV reducer ±160° |
J2 | RV reducer +110°, -70° | |
J3 | RV reducer +65°, -120° | |
J4 | RV reducer ±150° | |
J5 | Hollow harmonic reducer +105°, -110° | |
J6 | Hollow harmonic reducer ±320° | |
Maximum joint speed | J1 | RV reducer 201.9°/S |
J2 | RV reducer 198.3°/S | |
J3 | RV reducer 198.3°/S | |
J4 | RV reducer 296.2°/S | |
J5 | Hollow harmonic reducer 197.5°/S | |
J6 | Hollow harmonic reducer 247.2°/S | |
Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
J5 | RV reducer 9.8N.m | |
J6 | Hollow harmonic reducer 4N.m | |
Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
J5 | RV reducer 0.3kg.㎡ | |
J6 | Hollow harmonic reducer 0.05kg.㎡ | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃-45℃ |
Humidity | 20%-80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |