Long Lifetime Low Failure Industrial 6 Axis Tig Welding Robot, Arc Welding Robot

How to avoid welding defects in welding robots?

In the welding process, defects such as welding offset, undercut, and pores are prone to occur, and the overall welding quality is lowered. But in fact, these problems can be avoided through appropriate adjustments.

For example, the welding deviation during welding of the welding robot may be caused by incorrect welding position or problems with the welding gun. In this case, it is necessary to consider whether the position of the center point of the welding torch is accurate and adjust it. If the problem occurs frequently, check the zero position of each axis of the robot and recalibrate it to correct it.

Undercutting may be caused by improper selection of welding parameters, torch angle or misalignment of the torch position. We can adjust the power to adjust the welding parameters, adjust the attitude of the welding torch and the relative position of the welding torch and the workpiece. The same is true for stomata, which can be handled by adjusting accordingly.

For the assembly quality and precision of the workpiece, it is necessary to achieve good consistency and improve its overall quality.

First of all, it is necessary to prepare a welding process for welding robots, and to carry out strict technical regulations on the size of parts, weld bevels, and assembly dimensions. Regarding the dimensional tolerance of the workpiece, it is necessary to control within the allowable range to reduce the probability of various defects in the weld.

Secondly, try to use high - precision assembly tooling to improve the assembly accuracy of the weldment.

Finally, the weld after forming should be thoroughly cleaned to prevent the presence of various impurities, otherwise it will affect the success rate of arc ignition.

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

Why chooose us ?

1. 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.

2. 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.

3. With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .

Arc welding robot body specification

Tig welding power source specification

FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R&D capabilities and own core technology, sincerely welcome to visit our factory.

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

Q: What's the warranty period and delivery time?

A: Warranty period is 12 months. While the delivery time would be within 15 - 30 days after receiving your deposit.

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