High Accuracy 6 Axis Tig Welding Robot for Automobile Frame, Arc Welding Robot

Arc welding robot control program introduction

The most widely used and most used industrial robots are welding robots. The whole welding robot is composed of robot body, welding power source, fixture, peripheral equipment, safety fence, safety protection and clearing gun system. Users can also combine designs according to different characteristics of products and production needs. The use of welding robots is inseparable from the control program, which includes the generation of programs and the running of programs.

In the program generation process, the control program of the welding robot is generated by teaching. First, a new program framework is generated. The robot teaches through the teaching box, and at the same time, under the control of the teaching box axis operation keys, according to the specified coordinates or the joint moves, and the robot moves to the desired target point under the operation of the operator. When it is determined that the teaching point is valid, the controller generates a motion command and simultaneously records the current axis position data as the associated position of the corresponding motion command in the program data.

At this point, you only need to record the position of each axis, you can calculate the corresponding coordinate value of the robot in other position coordinates. Programs generated through teaching are generally subject to trial run to facilitate inspection and debugging of the program.

In the running process of the program, the robot has demonstrated the production of single - variety, continuous production, multi - variety rotation production, random production of different varieties, etc. Therefore, there are various procedures to start, but the ultimate goal is to good work is done smoothly.

Genius Industrial arc welding robot have independent developed core components, first - rate price, independent developed anti - collision design, first - class safety, open control system, first - class compatibility, high rigidity body design, first - rate accuracy.

Arc welding robot body specification

Control system introduction

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

Welding power source introduction

ATIG - PACIII - R series is fully digital models with high end DSP technology, suitable for both automatic application and manual welding. it offers advanced wave control technology which brings more flexibility for thinner / thicker material during critical alumumium welding. Smart parameters adjuestment brings cleanest, deepest penetration and perfect welding result for high welding quality demanding.

1. Abundant parameters and multiple functions, mode selection: MIG, Pulse MIG, Stick MMA, TIG, CAC - A
2. Adjustable parameters: Arc starting time, up slope down slope, knee point, etc.
3. Digital display, echo adjustment accurately
4. Provide expert welding database, select material and gas, wire and thickness to preset welding specifications automaticaly
5. Digital welding machine with MCU and DSP control.
6. IGBT, Gule - sealed PCB is protected against the wet and corrosive gas / fog

FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R&D capabilities and own core technology, sincerely welcome to visit our factory.

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.

Q: What's the warranty period and delivery time?

A: Warranty period is 12 months. While the delivery time would be within 15 - 30 days after receiving your deposit.

Welding effect

1. The surface has no rust, no high height, the welding is full and the interface is firm.
2. The welding is consistent and does not need to be polished or reduced by two-thirds.
3. There are no pores, cracks, unfused, slag inclusions, welds, flying rafts, crater cracks, etc. on the surface.

Welding torch clearing device