50-Ton Conventional Welding Rotator is a specialized device used to support and rotate large cylindrical workpieces during the welding process. Below is a detailed overview of its features, specifications, and applications:
Key Features
-
Load Capacity:
- Designed to support loads of up to 50 tons, making it suitable for various heavy-duty industrial applications.
-
Rotating Rollers:
- Typically features two powered rollers that facilitate smooth and controlled rotation of the workpiece.
-
Adjustable Roller Spacing:
- Allows for customization to fit different pipe diameters and lengths, enhancing versatility.
-
Speed Control:
- Equipped with variable speed controls to adjust the rotation speed, ensuring optimal welding conditions.
-
Robust Construction:
- Built with high-strength materials to withstand heavy loads and ensure long-term durability.
-
Safety Mechanisms:
- Includes features like overload protection, emergency stop systems, and stable bases to prevent accidents.
Specifications
- Load Capacity: 50 tons
- Roller Diameter: Generally ranges from 200 to 400 mm, depending on the design.
- Rotation Speed: Typically adjustable, often ranging from a few millimeters to several meters per minute.
- Power Supply: Usually powered by electric motors, with specifications varying by manufacturer.
Applications
- Pipeline Construction: Widely used in the oil and gas sector for welding large pipelines.
- Tank Fabrication: Ideal for constructing and welding large storage tanks and pressure vessels.
- Shipbuilding: Commonly employed in shipyards for welding hull sections and large components.
- Heavy Equipment Manufacturing: Utilized in the fabrication of large machinery and industrial equipment.
Benefits
- Improved Weld Quality: Consistent rotation contributes to uniform welds, reducing defects.
- Increased Efficiency: Minimizes manual handling and speeds up the welding process.
- Versatility: Compatible with various welding techniques, including MIG, TIG, and submerged arc welding.
If you need more information about specific models, manufacturers, or operational guidelines, feel free to ask!
Technical Parameters:
Model |
CR-50 |
Turning Capacity
|
50 Ton Maximum |
Drive Load Capacity
|
25 Ton Maximum |
Idler Load Capacity
|
25 Ton Maximum |
Adjust Way
|
Bolt Adjustment |
Motor Power
|
2*1.5KW |
Vessel Diameter
|
500-4500mm |
Rotation Speed
|
100-1000mm/min
|
Speed control
|
Variable frequency driver
|
Roller wheels
|
PU |
Roller size
|
Ø400*250mm
|
Voltage
|
380v±10% 50Hz 3Phase
|
Control system
|
Foot pedal 15m cable
|
Color
|
Customized |
Warranty |
1 Year |