High Speed Beveling Pipe Prefabrication Line Automatic With Band Saw

Quick points:

cutting and processing with band saw high speed beveling machine,logistics transmission system and the PLC

fixed length matching host to improve production efficiency,has the advantages of high processing precision, good

quality, can be directly welded pipe.

Description:

High_speed band sawing beveling machine precast production line with high production efficiency, adapt to all

kinds of materials technology prefabricated piping for a single species in large quantities, large quantities of many

varieties of prefabricated pipe cutting beveling work, the processing of basic pipe sections without reprocessing

can be directly for group work on welding. Particularly with irreplaceable advantages and capabilities for stainless

and alloy steel materials which can’t use fire. We conducted cladding of stainless steel or plastic bag skin

treatment at all possible contact with the pipeline occurred rack, rollers, thus effectively avoiding the generation of

carbon contamination may exist and other unfavorable factors, as well as special stainless steel band saw blades

and bevel processing tool also ensures that the processing section of cleanliness.

PLC control system to coordinate the integrated raw material feed pipe band sawing machine with automatic

measuring device and measure long as work, so as to effectively ensure the accuracy and quality of the cross-section of the cut; same integrated control mechanic position control to achieve intended groove open system feed

pipe beveling, beveling, material feed-out, exchanging, loading and unloading and other actions to achieve

centralized control processing.

Double column hydraulic chuck band Saw, is the specially selected models for process piping streamline

operations. With big power, high cutting efficiency, nozzle without machining distortion, the advantages can be

welding directly, while the hydraulic self-centering chuck can easily clamping the pipe which incoming from the

V-shaped roller, remains the pipe on the central axis of the roller and band sawing.

Band sawing machine is based on the high-speed pipe end beveling processing needs, especially the

development of a new beveling machine, instead of using conventional milling surface machining lathe-cutting mode, production efficiency will be greatly improved. On this basis, coupled with the lifting out of the

V-shaped roller material can easily be sent pipe beveling machine, line body with a central rotating turn lifting

mechanism, the pipe can be 180 ° turn, so that the two ends of pipe can be beveling.

Parameters:

High speed band saw function and parameter:

Model specification: RNBSM-16; RNBSM -24; RNBSM -32

Characteristic:

Cutting efficiency:≤2Min /crossing(DN200 SCH40)

Cutting quality:good

Suitable pipe: especially for thick pipe

Technical parameter:

Structure type: double column horizontal type, 1 main column+ 1 assistance column

Suitable pipe dia.:DN0-400(φ0-426);DN50-600(φ60-610);DN150-800(φ159-813)mm

Suitable material: CS, Alloy, low-temperature steel, SS steel

Feeding speed: VFD

Clamping type: automatic hydraulic double side centering and clamping

Saw belt tension:hydraulic automatic adjusting

Cooling system: cooling pump set inside

Saw belt speed:17-85m/min,VFD

Saw belt size:7400*54*1.6; 8050*67*1.6mm

Overall size:3750*2300*210mm; 3925*1660*2320mm

Machine weight :5000KG;7500KG (±5%)

Length measuring:with mechanical length measuring system, cooperate with the logistic conveyor of band saw

machine, and realize the pipe automatic length measuring.

Length of measuring: 1m/time.

Control system:PLC

high speed beveling machine functions and parameter

We refer to latest most popular high-speed beveling concept and design and manufacturing experience,

combined with the actual needs of domestic projects. Developed with the latest international trends faceted

high-speed machining using a new high-speed bevel machine, can be achieved on the tube convenient, efficient

and reliable processing.

We use a hydraulic / manual dual self centering "V"-type chuck, this kind chuck can easily make the pipe be

clamped on various diameters, the manual / hydraulic dual function according to the wall of the pipe holder to

facilitate the choice of different thickness.

Model:RNPBM-16D;24D;32D

Characteristic:

Beveling efficiency:≤5Min /crossing(DN200 SCH40)

Cutting bevel:firstly use other facility such like cutting band saw cut the pipe, and then beveling singly.

Bevel quality: good

Suitable condition: thick pipe end U shape, double V shape bevel machining

Technical parameter:

Suitable pipe dia.: DN100-600(φ114-610)

Suitable thickness:4-90MM

Suitable material: CS, alloy, SS steel, low-temperature steel, etc.

Bevel type:Ｕ, Ｘ, Ｖ, double V shape.

Feeding type: Automatically feeding on axis direction

Retract mode: Automatically feeding on axis direction

Drive type: by motor

Clamping type: by hydraulic cylinder

Control system: main spindler gear speed change, axis frequency variation speed change, axis PLC control.