Corrugated Machine High-Speed Automatic Gluing Stitcher Auto Feeding Rectifying MAIN FUNCTIONS The Max speed of stitching is 1200 nails /min,the gluing speed is 180 m/min,greatly improves the production efficiency. The whole machine is controlled by PLC and touch screen and can be operated by buttons. Automatic paper feeding, automatic gluing and stitching, automatic folding, automatic correction, automatic counting, automatic stacking. The main drive adopts synchronous belt wheel type to ensure stable operation and accurate transmission. The main motor adopts dual frequency control , stable and power-saving. The guide plates of each part are adjusted by the bar motor, accurate and easy to adjust. Adopting suction belt feeding mode, simple structure,fast speed , and accurate paper feeding . The paste tube can be adjusted arbitrarily to complete the glue application requirements of various cartons. With secondary correction function, eliminating the size of the mouth and reducing the scrap rate. With differential speed correction, the scissors difference are completely eliminated and the folding is more precise. The delivery and shaping department automatically counts, shapes, stacks , and outputs the whole stacks. The pressure of the counting section is adjusted with the carton type, and adopting photoelectric counter , accurately count. It can be automatically match strapping machine, convenient and fast save labor and time. Main Motor With Start Delay Protection Function. If Not All the Units Locked Well, the Main Motor Will Not Work. MAIN TECHNICAL PAREMETER
MODE | XU-X5-2000 | XU-X5-2400 | |
SWING NAIL HEAD SPEED | 1000NAIL/MINUTE | 1000NAIL/MINUTE | |
MIN CARDBOARD THICKNESS | 6mm(3mm+3mm) | 6mm(3mm+3mm) | |
MAX CARDBOARD THICKNESS | 16mm(8mm+8mm) | 16mm(8mm+8mm) | |
NAIL WIRE SIZE | 1.8*0.8mm ±0.02MM | 1.8*0.8mm ±0.02MM | |
U NAIL INSIDE WIDTH | 14mm | 14mm | |
NAIL ANGLE | 45° | 45° | |
SINGLE NAIL DISTANCE | 60~100mm | 60~100mm | |
DOUBLE NAIL DISTANCE | 12mm | 12mm | |
POWER | 61KW | 64KW | |
ONE NIAL LENGTH | 38mm(nail feet 12mm) | 38mm(nail feet 12mm) | |
MAX SIZE C | 2000mm | 2400mm | |
MIN SIZE A | 200mm | 200mm | |
MAX SIZE A | 600mm | 900mm | |
MIN SIZE MIN SIZE B | 180mm | 180mm | |
MAX SIZE B | 750mm | 750mm | |
CARD BOARD MIN SIZE(D*C) | 350*880mm | 350*880mm | |
CARD BOARD MAX SIZE(D*C) | 900*2000mm | 1200*2400mm | |
MACHINE WEIGHT | 18000kg | 20000kg | |
MACHINE SIZE (L*W*H) | 21420*3720*2211mm | 21420*3720*2211mm | |
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MODE | XU-X5-2800 | ||
SWING NAIL HEAD SPEED | 1000NAIL/MINUTE | ||
MIN CARDBOARD THICKNESS | 6mm(3mm+3mm) | ||
MAX CARDBOARD THICKNESS | 16mm(8mm+8mm) | ||
NAIL WIRE SIZE | 1.8*0.8mm ±0.02MM | ||
U NAIL INSIDE WIDTH | 14mm | ||
NAIL ANGLE | 45° | ||
SINGLE NAIL DISTANCE | 60~100mm | ||
DOUBLE NAIL DISTANCE | 12mm | ||
POWER | 73KW | ||
ONE NIAL LENGTH | 38mm(nail feet12mm) | ||
MAX SIZE C | 2800mm | ||
MIN SIZE A | 240mm | ||
MAX SIZE A | 900mm | ||
MIN SIZE MIN SIZE B | 180mm | ||
MAX SIZE B | 750mm | ||
CARD BOARD MIN SIZE(D*C) | 450*880mm | ||
CARD BOARD MAX SIZE(D*C) | 1400*2800mm | ||
MACHINE WEIGHT | 23000kg | ||
MACHINE SIZE (L*W*H) | 21480*4100*2260mm |
ELECTRICAL CONTROL FEATURES More than 90percent of the electrical Elements are International Famous Brand. The Control Center use the Servo CNC positioning technology, there are Color Touch Screen And Push button operating device Memory Parameters in all working Unit. When you stopped the machine, the data you had already set will be reset automatically and when producing products it doesn’t need to be set again, it saves time and boards. With 1000+Orders Saved Memory Storage. With Computer Control, Save Order Date, Fast Order Shaft and also easier operate. All units use Pneumatic lock, electricity apart, the feeding wheels will stop when apart the machine to ensure the working accuracy next time. AUTO FEEDING UNIT 10 set of Japan Nitta Fully suction belt control, Pneumatic Baffle Patting Device(Side Baffle),The Patting Frequency can be setting on the touch screen with Computer. Apart all units with one button, auto Back To “Zero” Design. Transmitting Axis with Friction Type clutch, Avoid damaging the machine if any wrong operation. Main Motor With Start Delay Protection Function. If Not All the Units Locked Well,the Main Motor Will Not Work. U Shape Teel table side Strips Between Machine units, avoid hurting the operator if any wrong operation. Back Top Boards Stacker With Motorized Forward and backward Movement, save setting time. Front Boards Distance Adjust With Manual Synchronous Adjustment, convenient and fast adjust. Continue feeding and skip feeding available. Boards Feeding Number Counter, Set and Display the production Quantity. With The cam bearings Transmission Reduce the Abrasion to make sure smoothly transmission.AUTO PRESSING UNIT Lead edge feeder with independent servo motor drive for feeding, Fully Vacuum Transfer feeder with pressing. No damage done the boards. The pressure regulating device is installed on each guide plate, and the pressure can be adjusted according to the thickness of the carton AUTO FOLDING UNIT According to different Size of cartons, in front of the folding part with one or more gluing device. Gluing device consists of coated rubber wheel, upper pressure wheel and rubber box composed of.A, B, two blocks have independent deceleration motor drive, in debugging convenient and quick Board is mainly through three 60mm wide base band and two 60mm wide and two fold abduction catheter to achieve left and right sides of second line and fourth line 180 of the folding process. There are a number of different angles of the guide wheel, according to different paper and cardboard thickness, adjust the guide wheel of the different position and angle, make the cardboard folding more smoothly Independent deceleration Sevor motor drive, easy to operate, the bottom belt with a number of supporting bearings, to support the smooth running of the boot belt Independent transmission according to the needs of the box type can adjust the speed of the box forming much more perfect. The folded carton is adjusted from the folding part to the correction department, and the upper and lower belt of the correction part can adjust the speed of the upper and lower belt for the carton according to the need of the carton, so as to minimize the height of the carton The correction department consists of A/B two block guides, each plate is equipped with correction wheel, according to the carton needs to amend the size of the carton sealing The servo correction system is installed on the positive part, and the carton is corrected again after the correction wheel of the carton, so that the carton can achieve a more perfect effect PUSHING & SNAPING UNIT (Rectifying section) Rectifying section the unique cam, bilateral drive, use Swiss linear bearings, make chrome bar sliding, the corrector plate is more powerful and more uniform correction on the carton, carton sealing to ensure accuracy. Using independent 80mm wide, 6mm Taiwan import belt soft thick moderate, not crushed products; the count part can move back and forth balanced; pressure, order transmission, ensure perfect quality; Rectifying Section available, second adjust cardboard shape, make sure carton better quality and reducing fish-tail within 2mm-0mm STITCHING UNIT ITALY ORIGINAL Nail head, High speed more than 1000nail/minute, the school just the carton by two 60 width flat belt into the nail box department, two belts can be adjusted according to the thickness of the cardboard Automatically. correction block is installed at the junction of the nail box and the correction part, which is used in conjunction with the servo correction system of the correction part and the correction part equipped with a patented design of swing type double screw nail head nail box, a clutch and brake with electric eye drive, nail / rate of more than 1000 minutes, high speed does not stop making the carton nailing speed at a constant speed transmission between the speed and the distance between the nail is directly related to when the nail box paste box when the nail head switch will automatically lift the nail box with the speed of the host. TURNING OVER CARBOARD UNIT Automatically flip over the carton to ensure the nail position on the side,not in mid, Reduce damage to the surface of the carton,within 2mm-0mm Ensure the subsequent stacking more orderly and stable. COUNTING & STACKING UNIT Automatic counting, photoelectric + infrared point control Automatic counting, automatic stacking, faster, more accurate technology, higher efficiency The counting speed is automatically adjusted according to the rotational speed of the nail box, manual operation mode and adjusting speed can also be selected