Blue Whale CE Factory Industrial Automatic Conveyor Mesh Belt Through-type

Ultrasonic Bath OEM ODM Support Ultrasonic Cleaner

1. Description of Blue Whale Metal Belt Ultrasonic Cleaner​.

1), Use an external ultrasonic generator, advanced microcomputer control technology, and a new circuit design. The power supply performance of Blue Whale new generation multi-functional ultrasonic cleaning machine is stable with higher reliability.

2), Use an industrial-grade ultrasonic vibrator and high-quality Korean chip ultrasonic vibration head. All vibration heads were strictly tested before use. Vibration head performance is more stable, with higher reliability, higher conversion rate, stronger performance.

3), Use high-quality casters and anti-static brake casters. It is easy to move. It is safe, durable and strong load-bearing.

4), Use 304/316 stainless steel valves, corrosion-resistant, rust-free, large displacement.

5), Use cast aluminum heating plate, easy to install, durable, with high security.

6), Cleaning pressure can be selected according to the different needs of the workpiece 0.3-1.5 Mpa.

7), The nozzle inside the cleaning chamber can be arranged up and down, left and right, side and fixed-point according to the demand. It can ensure that there is no dead angle in the cleaning.

8), There are various options for cleaning. It is including ultrasonic cleaning, ultrasonic rinsing, spraying cleaning, compressed air cutting water, hot air drying, and other processes.

9), The machine can be equipped with a real-time circulating filtration system, which greatly improves the liquid utilization efficiency.

10), Wide application range of equipment, low labor intensity.

2. Product Details and Applications of Blue Whale Metal Belt Ultrasonic Cleaner:

Cleaning process: automatic feeding---- ultrasonic rough cleaning----ultrasonic rinsing----liquid cutting drying----automatic receiving.

The Blue Whale ultrasonic mesh belt cleaning machine is composed of ultrasonic cleaning tank + ultrasonic rinsing tank + drying tank, functional cleaning tank (with tank-type rotating guide wheel). The machine is provided with a plurality of auxiliary devices such as bottom vibration ultrasonic system, filtering circulation system, etc. The machine can work automatically. In an ultrasonic solvent bath, the strong penetration force of ultrasonic waves is used to impact the surface of the work piece and
combine with the ability of oil removal by the solvent. So the oil stains tightly attached to the surface of the work piece are quickly detached, thereby achieving the purpose of cleaning.

The belt ultrasonic cleaning machine is installed at the outlet of the stamping equipment. The belt products need to be placed well. Each guide roller installed by hand is connected to the user’s material receiving system, and a transparent sealing cover is put on the cover to open the stamping equipment. The receiving machine starts to run to receive the material (pressing speed and receiving speed should match well). The stamping parts of the continuous material belt are fed into each working procedure section in turn. The cleaning, rinsing, and cutting of the work pieces are carried out through the receiving transmission, and the material belt is automatically wound on the material plate to complete the whole cleaning process. The cleaning part of the whole machine is a closed structure, equipped with a detachable inspection door, equipped with power distribution equipment which is an independent electric control cabinet.

3. Specification:

4. what is the working principle of ultrasonic cleaning machine?

The working principle of an ultrasonic cleaning machine is based on the creation of high-frequency sound waves that are transmitted through a cleaning solution to create tiny bubbles. These bubbles then collapse rapidly, creating a cleaning action that can remove dirt and other contaminants from surfaces.

The basic components of an ultrasonic cleaning machine include a cleaning tank, a generator, and a transducer. The cleaning solution is placed in the tank, and the objects to be cleaned are immersed in the solution.

The generator produces high-frequency electrical energy, typically in the range of 20-80 kHz. This electrical energy is then converted into mechanical energy by the transducer, which is typically made of piezoelectric material. As the electrical energy is converted into mechanical energy, it creates high-frequency sound waves that are transmitted through the cleaning solution.

As these sound waves travel through the solution, they create a series of compression and rarefaction waves. These waves create tiny bubbles in the solution, which then collapse rapidly, creating a cleaning action that can remove contaminants from surfaces.

The cleaning action created by the collapsing bubbles is highly effective at removing contaminants from surfaces, including dirt, grime, oil, and other types of soil. The ultrasonic waves can reach into small crevices and hard-to-reach areas, ensuring that all surfaces are thoroughly cleaned.

Overall, the working principle of an ultrasonic cleaning machine involves the creation of high-frequency sound waves that create a cleaning action in a cleaning solution. This technology provides a highly efficient and effective method for cleaning a wide range of materials and surfaces.

5. How does the frequency of the ultrasonic waves affect the cleaning process?

The frequency of the ultrasonic waves in an ultrasonic cleaning machine can have a significant impact on the cleaning process. Generally, the higher the frequency, the more powerful the cleaning action, but there are other factors to consider as well.

At higher frequencies (typically 40 kHz or higher), the sound waves create smaller bubbles and higher energy levels, which can provide a more aggressive cleaning action. This is particularly effective for removing smaller particles and contaminants from surfaces. However, higher frequency ultrasonic cleaning can also be more likely to damage delicate parts or materials, and can produce more heat, which can also be detrimental to some materials.

Lower frequencies (typically 20 kHz or lower) produce larger bubbles and lower energy levels, which can be effective for removing larger particles or contaminants from surfaces. Lower frequency ultrasonic cleaning is also less likely to damage delicate parts or materials, and produces less heat. However, the cleaning action may be less intense and may take longer to complete the cleaning process.

The optimal frequency for ultrasonic cleaning depends on the specific application and the type of materials being cleaned. Different materials require different levels of energy and cleaning action, and the frequency should be chosen accordingly. Many ultrasonic cleaning machines have adjustable frequencies to allow for greater flexibility and customization in the cleaning process.

Overall, the frequency of the ultrasonic waves is an important factor in the cleaning process, and must be carefully selected to balance cleaning effectiveness with potential risks to delicate parts or materials.