Submersible Ultrasonics Cleaners With 2400W Ultrasonic Power For Passivation Tank

Common Applications – Advantages of Immersible Ultrasonic Cleaning Transducers

Drop in ultrasonics to existing manufacturing cleaning process lines, such as aqueous cleaning lines, passivation, plating lines, or other part finishing processes which require microscopic surface scrubbing agitation.
The heavy-duty design of the stainless-steel box has completely sealed components, which allows for precision ultrasonic cleaning in conditions normally too harsh for such precision electronics.
Valve bodies and manifolds with small internals not accessible for cleaning by forced spray or mechanical removal.
Medical device stainless steel parts cleaning.
Aerospace parts cleaning.
Ultrasonic part cleaning of water soluble machining coolants, chips, particulate, and true machining/cutting oils, buffing, polishing and lapping compounds which require mechanical surface scrubbing to remove.
General washing for maintenance, manufacturing, rework and/or remanufacturing.

Common Configurations
Since submersible ultrasonic boxes are most commonly added to existing stainless steel and other metallic based tanks, the boxes and ultrasonic power are made to fit such tanks. We can easily make our immersible ultrasonic cleaning transducers into any tank configuration sizing required for your application with little to no additional custom size pricing.

Any tank can become an ultrasonic cleaning tank with Kaijo’s drop-in Immersible Ultrasonic Transducer. Made from highly polished 316L stainless-steel, these transducers may be used with any model Kaijo generator. The transducer assembly is hermetically seal welded with a stainless steel back cover. This ensures the water-tight submersible ultrasonic transducer that will reliably operate in any cleaning tank.

How Ultrasonic Cleaner Work?

Ultrasonic cleaning is a process that uses ultrasound (usually from 20–400KHz) to agitate a fluid. The ultrasound can be used with just water, but use of a solvent appropriate for the item to be cleaned and the type of soiling present enhances the effect. Cleaning normally lasts between three and six minutes, but can also exceed 20 minutes, depending on the object to be cleaned.
Ultrasonic cleaners are used to clean many different types of objects, including jewelry, lenses and other optical parts, watches, dental and surgical instruments, tools coins, fountain pens, golf clubs, fishing reels, window blinds, firearms, car fuel injector, musical instruments, gramophone records, industrial parts and electronic equipment. They are used in many jewelry workshops, watchmakers' establishments, and electronic repair workshops.

The Comparison Of Ultrasonic Cleaning And Traditional Cleaning:

Application:

How Ultrasonic Cleaner Work?

Ultrasonic cleaner is working through a vibration over 20KHz. When the vibration transfers to cleaning liquid, it will generate millions of bubble and these bubbles will break in very short time. It will generate huge pressure in this process. We call it cavitation. The pressure will take away the contaminant on cleaning parts.



Cleaning Effect:



FAQ:

What are the advantages of ultrasound over traditional cleaning methods?

minimize the use of manual labor
make cleaning and degreasing without the use of organic solvents
clean hard to reach areas of products and remove all types of dirt
shorten the processes such as extraction, dispersion, purification, chemical reactions
eliminates costly mechanical and chemical cleaning of heat exchangers