Double Tanks Mould Electrolytic Cleaning Machine For Mold Cleaning


1. How Does It Work?

Simply put, ultrasonic sound waves are sound broadcast at a frequency beyond the normal range of human hearing. They are used for a variety of applications across industries, including medical imaging (think sonograms) and detecting flaws in manufacturing. At the higher end of their scale, these sound waves can also be used for cleaning. In most industrial ultrasonic cleaning, the frequencies used range between 20 and 50 KHz.

When ultrasonic waves move through a liquid and strike a hard surface, they produce millions of tiny bubbles, known as "cavitating bubbles"These microscopic bubbles produce momentary jets of intense energy when they collapse, directing that energy against the surface they are collapsing against. Repeated millions of times and with the assistance of detergent present in the surrounding liquid, these bubbles scrub away almost any type of grime from all surfaces of an object, no matter how intricate it may be. Furthermore, unlike with traditional brush and solvent methods, they generally do it without damaging the underlying object.

2. The key technology of electrolytic ultrasonic:

1). The cleaned mold will not rust immediately.
2), the cleaned mold can not produce hydrogen embrittlement.
3), the cleaning time.
4), the application of ultrasonic frequency.
5) the nature of the mold cleaning liquid.
6), the material of the electrode and the tray.
7), the cleaning process.
8), what kind of ultrasonic circuit is used, the ultrasonic vibration plate is durable and not broken down.

3. Description of cleaning process of electrolytic ultrasonic cleaner:

The electrolytic ultrasonic system is composed of an ultrasonic generating system, an electrolytic circuit system, a circulating filter system, a control system, a special gold type cleaning fluid and a water-based rust inhibitor.

1). The electrolytic cleaning system emits gas to the metal surface, using the sauna effect to remove the dirt and impurities on the metal surface, and it can also completely remove the carbon deposits on the mold. Resin components, moisture, oil, and vibration through ultrasonic waves The dirt peels off and floats, and the metal is attached to the cathode. Even the dirt in a fairly small corner can be completely removed.
2). The metal is restored to the original patina and the original beauty of the metal is restored.
3). Even the complex shape can be Removal of dirt.
4), it can completely clean and decontaminate.
5), has a good rust and rust prevention effect.
6), saves one hour of time than manual cleaning;
7), is more environmentally friendly and safer than using organic solvents.
8), greatly It reduces the defect rate after washing.


4. Principle of electrolytic mold cleaning machine:

electrolysis is a process of chemical decomposition of substances under the action of current. In the process of electrolysis, the dirt on the metal surface begins to fall off, which accelerates the peeling under the impact of ultrasound. The metal surface is stained with animal and vegetable oil, mineral oil, paraffin, carbon deposit and oxide layer. These dirt are removed by electrolysis. When the current passes through the mold electrolytic cleaning agent with special formula, oxygen is generated near the positive pole of the electrolytic cell, and hydrogen is generated at the negative pole. Put the metal parts to be cleaned into the positive pole of the electrolytic cell, during the electrolysis process, there will be small hydrogen on the metal surface, and these small bubbles will cause the dirt to peel off from the metal surface. Ultrasonic cleaning is a high-frequency power supply of 40KHz, In the process of converting electrical energy into mechanical energy, the transducer transfers huge energy to the cleaning tank solution, generates positive pressure and negative pressure areas in the liquid, forms tens of thousands of cavity bubbles, and constantly forms explosions, impacts the cleaned metal surface, and makes the dirt on the metal surface quickly separate, so as to achieve the cleaning of the mold and restore the original color of the mold

5. Detail Information Of LanJ-2052DJ:

6. Cleaning Effect:



7. Packing Method: