175LThrough-Type Industrial Ultrasonic Cleaning Machine For Metal Parts
What's Through-Type Industrial Ultrasonic Cleaning Machine?
A through-type industrial ultrasonic cleaning machine is a high-efficiency, automated cleaning system designed for continuous mass production. It uses a conveyor system to move workpieces through sequential stages of ultrasonic cleaning, rinsing, and drying, ensuring thorough and consistent cleaning for complex industrial components.
1.Key Features:
1. Continuous Conveyor System
- Equipped with a stainless-steel conveyor belt or chain system to transport workpieces smoothly through multiple processing zones (e.g., ultrasonic cleaning, spray rinsing, drying).
- Supports high-volume production with customizable speed and load capacity.
2. Ultrasonic Cleaning Technology
- Utilizes ultrasonic transducers (e.g., 28kHz, 40kHz) to generate cavitation bubbles, which penetrate intricate surfaces (e.g., cracks, holes) to remove stubborn contaminants like grease, oxides, and particulates.
- Multiple cleaning tanks/zones can be configured for different processes (e.g., degreasing, rust removal).
3. Multi-Stage Cleaning Process
- Pre-Cleaning: Initial removal of heavy debris.
- Ultrasonic Cleaning: Deep cleaning using cavitation.
- Rinsing: Spray or immersion rinsing with filtered water or solvents.
- Drying: Air knives, hot air blowers, or infrared drying systems to eliminate moisture.
4. Customizable Configurations
- Adaptable to various workpiece sizes, shapes, and materials (e.g., metal, plastic, ceramics).
- Optional features: heated tanks, filtration systems, PLC controls, and automated chemical dosing.
2.Advantages
1. High Efficiency
- Reduces manual labor and increases throughput by 30–40% compared to traditional cleaning methods.
- Ideal for industries requiring fast, repetitive cleaning (e.g., automotive, electronics).
2. Deep and Uniform Cleaning
- Cavitation ensures thorough cleaning of hard-to-reach areas, such as threaded parts, gears, and micro-components.
- Consistent results eliminate human error.
3. Cost-Effective and Eco-Friendly
- Recyclable cleaning solutions and energy-efficient designs reduce operational costs.
- Compliance with environmental regulations (e.g., reduced chemical waste).
4. Automation and Flexibility
- PLC control with touchscreen interface for precise parameter adjustment (e.g., time, temperature, ultrasonic power).
- Scalable design for integration into existing production lines.
5. Versatility
- Suitable for diverse applications:
- Electronics: PCBs, connectors, optical lenses.
- Automotive: Engine parts, bearings, injection molds.
- Medical: Surgical instruments, dental tools.
- Aerospace: Turbine components, hydraulic parts.
Typical Applications
- Electronics Manufacturing
- Automotive Component Production
- Medical Device Sterilization
- Aerospace and Defense
- Precision Machinery and Tooling
Technical Notes
- Frequency Selection: Higher frequencies (e.g., 40kHz) suit delicate parts, while lower frequencies (e.g., 28kHz) tackle heavy-duty cleaning.
- Safety: Requires proper ventilation and operator training for handling chemicals.
- Maintenance: Regular filter replacement and transducer inspection ensure optimal performance.
By combining automation, advanced ultrasonic technology, and customizable workflows, through-type ultrasonic cleaning machines deliver superior cleanliness and productivity for modern industrial operations.
Note: For detailed specifications or customization options, Please contact Blue Whale Clean, your professional Industrial Ultrasonic Cleaning Machinemanufacturer.
1.Quality Control:
We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.
2.Professional Experience:
We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.
3.Payment Term:
We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.
We also need some support from you in some case.
4.After Sales Service:
We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.
And we offer 1 year with 24/7 work during warranty period.
5.Non-standard customization
We are the source of cleaning machine manufacturers, can help customers customize various types of non-standard cleaning machine, fast delivery.
2.Product Features:
1. continuous through-type cleaning machine, transmission speed variable frequency adjustable, high degree of automation, with high cleaning efficiency, easy operation and maintenance;
2. The cleaning pressure can be 0.3-1.5 mpa according to the different requirements of the workpiece.
3. cleaning cavity inside the nozzle according to demand can be up and down, right and left, side, fixed-point layout, to ensure that the cleaning total no dead angle;
4. the equipment technology choice is rich: ultrasonic cleaning, ultrasonic rinsing, spray cleaning, Compressed air cutting water, hot air drying, etc.
5. the equipment can be equipped with a real-time circulating filtration system, the utility model has the advantages of high liquid utilization efficiency, wide application range of equipment and low labor intensity;
This product support non-standard custom, can provide design drawings and cleaning program
3.Product details:
Blue whale through ultrasonic cleaning machine, adopt through ultrasonic cleaning technology, using frequency 28 khz/40 khz/68 khz/80 khz/120 khz other ultrasonic frequency cleaning. The cleaning system is generally composed of spray system, nozzle rotating device, phosphating system, automatic temperature control and heating system, air cutting and water blowing system, etc.
For some specific cleaning objects, there are also hot air drying, special cleaning rack (basket) and cleaning fluid filtration circulation system. The main features of the through-type ultrasonic cleaning machine,first, it can avoid the surface damage of high-finish objects;second, it can remove the sub-micron size particles attached to the surface; third, it can be immersed in liquid, the side facing the transducer can be cleaned, so it is necessary to clean both sides.
4. Cleaning Effect:
4.Detail Information Of LanJ-J448X:
Specifications for ultrasonic cleaner LanJ-J448X | |
Model | LanJ-J448X |
Each Tank capacity | 175L |
Tank Quantity | Four |
Each Tank size | 700*500*500mm |
Tank material | SUS304 Or SUS316 |
Ultrasonic power | 2400W |
Heating power | 6KW |
Timer | 1-99h adjustable |
Heater | 0-95c adjustable |
Frequency | 40khz |
Control | Outside generator, more stable |
Optional | Oil filter system, pneumatic lift, rinsing tank, etc. |
Voltage | 380V/415V, 3phases |
Warranty | 1 year |
Packing | 1unit/wooden case |
Cleaning Process | Ultrasonic Cleaning+Ultrasonic Rinsing+Rinsing+Drying |
5. Blue Whale Ultrasonic Cleaner Care Instructions:
Fully automatic Ultrasonic Cleaner Care Instructions typically include the following main points:
Preparation: Before using the ultrasonic cleaner, make sure it is clean and free of debris. Fill the tank with the appropriate cleaning solution and ensure that the unit is plugged into a grounded outlet.
Loading: Place the items to be cleaned in the basket or tray provided. Ensure that the items are not touching each other or the sides of the tank, as this can reduce cleaning effectiveness.
Settings: Set the cleaning time and temperature according to the instructions provided with the cleaning solution. For delicate items, use lower temperatures and shorter cleaning cycles.
Operation: Turn on the ultrasonic cleaner and allow it to run for the specified cleaning time. If the unit has a degassing function, run it for a few minutes before starting the cleaning cycle.
Unloading: When the cleaning cycle is complete, turn off the ultrasonic cleaner and remove the basket or tray. Rinse the items thoroughly with clean water to remove any residue from the cleaning solution.
Maintenance: After each use, empty the tank, rinse it thoroughly with clean water, and wipe it dry with a soft cloth. Store the unit in a clean, dry place.
By following these instructions, you can ensure that your fully automatic ultrasonic cleaner is used safely and effectively, and that it will provide reliable cleaning results for many years.
6.Certificates and Honors
7.Other recommended hot-selling cleaning machines:
8.Please note:
All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GongDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail to us, we will have professional salesman team service for you. Thank you for your time.