Blue Whale Fully Automatic Cleaning Machine For Motor Parts Cleaner

１．Working Principle of Industrial Fully Automatic Cleaning Machine
Industrial fully automatic cleaning machines achieve deep cleaning through a combination of multiple technologies, including mechanical brushing, high-pressure water jets, ultrasonic vibrations, and chemical agent spraying. The equipment is equipped with an intelligent control system that can automatically adjust cleaning parameters (such as water temperature, pressure, time, etc.) according to different workpiece materials and contamination levels. A circulating filtration system is used to reduce water resource consumption, ensuring high efficiency and energy saving.

２. Product Features:

1. The whole process of putting the basket into the cleaning tank, moving the basket out and moving the basket between the tanks is completed from the manipulator to the left to the right.
2. External structure stainless steel frame + stainless steel dust proof outer packing door plate + transparent observation window.
3. Single arm servo manipulator with automatic control system.
4. Fully Automatic PLC programmable control, light touch color display screen, easy to monitor management and operation.
5. mechanical transmission, up and down throwing, filtering cycle, hot air drying.

6. This cleaner support non-standard customization, can provide design drawings and cleaning program.

1.Quality Control:

We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.

2.Professional Experience:

We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.

3.Payment Term:

We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.

We also need some support from you in some case.

4.After Sales Service:

We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.

And we offer 5 years with 24/7 work during warranty period.

5.Non-standard customization

We are the source of cleaning machine manufacturers, can help customers customize various types of non-standard cleaning machine, fast delivery.

2. Product details:

３．Working Process of Industrial Fully Automatic Cleaning Machine

1. Pre-washing Phase: The automatic conveying system feeds workpieces into the equipment, where low-concentration alkaline solution is used to initially rinse off surface dust and oil.

2. Main Cleaning Phase: High-pressure water guns and rotating brushes work together with high-temperature chemical solutions to remove stubborn stains, while ultrasonic generators enhance cleaning efficiency.

3. Rinsing Phase: Pure water or deionized water is used for multi-stage spraying to ensure complete removal of residual agents and impurities.

4. Drying Phase: Hot air circulation or centrifugal drying technology is applied to quickly dry workpieces and prevent water stains.

5. Quality Inspection & Unloading: The equipment automatically inspects cleaning quality. Qualified products are transferred to the next process by a mechanical arm, while unqualified products trigger an alarm.

Blue whale wafer with robotic arm fully automatic ultrasonic cleaning machine, mainly by: mechanical transmission system, ultrasonic system, heating system, drying system, water supply and drainage system and electrical control system composed of six parts, generally using PLC control, easy to operate, the working state of the on-line monitoring system for setting parameters and process flow can be conveniently adjusted by modifying the program, can automatically complete the rough washing, spraying, hot soaking, rinsing, bubbling, drying and other processes, greatly saving manpower, improve efficiency.

The equipment is a water-based cleaning machine, which adopts suspension transportation and consists of multi-position functional tanks to form a continuous cleaning production line to remove the oil, dust, debris and other attachments on the workpiece to obtain a clean workpiece, to make the workpiece meet the specified process requirements.

This equipment is a precision cleaning equipment, it is the use of water-based cleaning agent on the need to clean the precision of the workpiece. According to the requirements of cleaning process, low alkaline cleaning solution can be prepared with clean water. Make water activation (saponification) , reduce the surface swelling force of water and improve its activation ability, so as to attach to the surface of the workpiece oil, dust, debris, etc. wet, penetrate to the surface of the workpiece and be cleaned, to get a satisfactory degree of rinsing.

４．Application Fields of Industrial Fully Automatic Cleaning Machine

1. Automotive Manufacturing: Engine parts, transmission components, brake system assemblies, etc.

2. Electronics Industry: Printed circuit boards (PCBs), semiconductor devices, connectors, and other precision components.

3. Aerospace: Turbine blades, landing gear parts, hydraulic system components, etc.

4. Medical Devices: Surgical instruments, dental equipment, endoscopes, etc.

5. Metal Processing: Molds, bearings, gears, and other metal products.

6. Food & Beverage: Glass bottles, stainless steel tanks, conveyor belts, and other production line equipment.

7. Rail Transportation: Wheels, braking systems, air conditioning filters, and other vehicle components.

Examples of Cleanable Items

- Metals: Aluminum alloy die-castings, stainless steel workpieces, copper pipes.

- Plastics: Precision injection-molded parts, polymer material casings.

- Composite Materials: Carbon fiber components, fiberglass products.

- Special Components: Mechanical parts with complex blind holes, surface-plated workpieces.

5. Cleaning Effect:

6. Blue Whale Ultrasonic Cleaner Care Instructions:

Fully automatic Ultrasonic Cleaner Care Instructions typically include the following main points:

Preparation: Before using the ultrasonic cleaner, make sure it is clean and free of debris. Fill the tank with the appropriate cleaning solution and ensure that the unit is plugged into a grounded outlet.

Loading: Place the items to be cleaned in the basket or tray provided. Ensure that the items are not touching each other or the sides of the tank, as this can reduce cleaning effectiveness.

Settings: Set the cleaning time and temperature according to the instructions provided with the cleaning solution. For delicate items, use lower temperatures and shorter cleaning cycles.

Operation: Turn on the ultrasonic cleaner and allow it to run for the specified cleaning time. If the unit has a degassing function, run it for a few minutes before starting the cleaning cycle.

Unloading: When the cleaning cycle is complete, turn off the ultrasonic cleaner and remove the basket or tray. Rinse the items thoroughly with clean water to remove any residue from the cleaning solution.

Maintenance: After each use, empty the tank, rinse it thoroughly with clean water, and wipe it dry with a soft cloth. Store the unit in a clean, dry place.

By following these instructions, you can ensure that your fully automatic ultrasonic cleaner is used safely and effectively, and that it will provide reliable cleaning results for many years.

Certificates and Honors

Please note:

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GongDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail to us, we will have professional salesman team service for you. Thank you for your time.