Railway Automatic Bearing Mounting Press With Manipulator for Grabbing Bearings

Application scope:
This Railway bearing integral mounting press consists of one set of automatic bearing mount press, and one set of truss manipulator. It's mainly used for the pre-assembly and assembly of the integral bearing of the rolling stock wheelsets. It can collect, display and print the corresponding pressing data, generate, record, save and print the pressing curve. The manipulator is used for grabbing the bearings for mounting. Only one operator is required to complete all the operation.

Main mounting process:

Load the bearing to the position for manipulator to grab → Check the bearing information → Manipulator grabs the bearings → Centering of the spacer ring (No this step if no spacer ring) → Bearing pre-assembly and wheelset sent to the bearing mount press → Wheelset positioning → Automatic bearing mounting → Wheelset unloading.

Technical parameters:

(*Above parameters are indicative, and can be modified as per customer's actual requirements.)

Machine features:

• This Railway bearing integral mounting press consists of one set of automatic bearing mount press, and one set of truss manipulator.
• The truss manipulator is used for bearing grabbing, so as to save manpower and smooth the operation.
• The bearing mounting press will be installed in a foundation pit.
• The bearing mounting press is able to mount both end bearings simultaneously.
• Double ram cylinders for the mounting operation.
• Only a single positioning to complete the mounitng of both end bearings.
• With automatic and manual modes for the operation.
• Automatic mounting separately of single end bearing.
• Automatically switch the mounting process.
• Function of Veto for wrong input and incorrect operation.
• Equipped with bearing rotation device to rotate the bearing during the mounting operation.
• Overall gantry frame structure design.
• Special patented upsetting centre devices.
• Automatic component positioning.
• Adopt on-line pass-through arrangement.
• Siemens PLC and AdvanTech industrial computer to control the operation.
• It can automatically and real-time detect and record the pressing force, adhesion force, pressure difference and holding time during bearing mounting, and automatically judgement: qualified or not.
• It has the functions of data storage, curve recording, intelligent judgment, curve merging, automatic HP printing of A4 paper in the form of graphics, etc.
• It's provided with emergency stop button the control panel.
• The press is equipped with safety protection interlocking device, short circuit, circuit breaking and leakage protection device, and protection device for power failure or accidental shutdown.

Warranty & After-sale Service:
One year of free warranty and lifetime maintenance for the equipment for your purchased equipment. During the warranty period, only due to design defects, manufacturing quality, and quality of purchased parts, our company is responsible for free maintenance. The company provides the required replacement parts (except for consumable parts). Over the warranty period, repairs only are charged at the cost price. At the same time, you will enjoy a lifetime software upgrade from the date of purchase; our engineers will provide a quick response when service is required.

Cooperation contact:
If you are interested in our machines or any assistance required, please feel free to contact us for more information.