Horizontal Railway Hydraulic Wheelset Press Machine Force 3150kN , With Double Cylinders
Application scope:
This Horizontal Wheelset Press Machine is used for the assembly, disassembly and backpressure testing of the wheel discs and driven gears of the locomotive wheelsets. It can generate, record, save and print the pressing curve (Pressure vs displacement, pressure vs time). This type wheelset press is widely used in China Railway Corporation and CRRC.
Technical parameters:
Pressing force | Maximum 3150 kN |
Ram cylinder | Double cylinders |
Maximum cylinder stroke | 900 mm |
Ram approach speed | 0~20 mm/s |
Ram pressing speed | 0~4 mm/s |
Max load of the centring devices | 10000 kg |
Axle support trolley | 1 set |
Max trolley load | 10000 kg |
Hydraulic system pressure | Maximum 31.5 MPa |
Noise level during working | ≤ 75 dB |
Main power supply | 3 phase, AC, 380V/50HZ |
Total installed power | ≤ 30kW |
Pressure sensor accuracy | ≤ 0.25% FS |
Inner distance control accuracy | ≤ ±0.2 mm |
Wheel position difference control accuracy | ≤ 0.2 mm |
Ram positioning accuracy | ≤ ±0.1 mm |
Ram re-positioning accuracy | ≤ 0.025 mm |
Resolution of measuring elements | ≤ 0.01 mm |
Pressing cycle time | ≤ 12 minutes per axle |
Maximum Wheelset weight | 10000 kg |
Applicable axle length | 1750 ~ 2650 mm |
Applicable wheel diameter | Φ775 ~ Φ1255 mm |
(*Above parameters are indicative, and can be modified as per customer's actual requirements.)
Machine features:
- The Machine is a horizontal hydraulic wheel press and will be installed in a foundation pit.
- Gantry frame structure, with high strength, good rigidity and less deformation.
- The Machine is able to assemble or disassemble two wheels on the axle without turning the axle.
- Double cylinders design. Only need one positioning without reversal of the axle to proceed two wheel mounting/dismounting.
- The Machine is equipped with special patented centring devices at both ends of two ram cylinders for center hole positioning. The centre can insert into the center hole of both ends of the axle for wheelset positioning. During the whole operation process, it can ensure that the axle center line will be completely concentric with the two ram cylinder centerline to make the ram end face fully matched with the axle end face, without damage on axle center hole and preventing axle from upsetting.
- Unique Invention patented cylindrical ram for wheel mounting, with high pressing accuracy. The wheel mounting requires high accuracy and high pressing force. In order to ensure that the parts blocking the wheel are subjected to the force completely symmetrical, we adopts cylindrical ram for mounting wheel, not the side opening baffle.
- The Machine is equipped with an electrical axle support trolley for wheelset loading and unloading. It will exit from the Machine during the mounting/dismounting operation. The trolley can be used as a preassembly stand.
- The Machine is equipped with a gearbox support to support the gearbox during the whole mounting/dismounting process.
- The whole operation is controlled on the industrial computer and PLC. the computer can record and export the pressing curves.
- The Machine is designed with acoustic-light alarm to ensure the safe and reliable operation.
- High pressure oil injection pump is provided for oil mounting and dismounting.
- Only required one operator to operate the wheel press machine.
If you are interested in our products or any assistance required, please feel free to contact with us, we'll give you feedback in the first time.
