High Speed Swivel Sorters for Parcel Sorting at Airport​

Specification of Swivel Wheel Sorter

Wheel Sorter Catalogue

Characteristic:

1. The power ball wheel sorter has no o-belt transmission, no complex transmission mechanism, each ball is equivalent to a motor, and the internal steering device has no synchronous belt and synchronous belt transmission device;

2. Large torque, suitable for soft packaging, plastic bags, woven bags, cartons, turnover boxes;

3. The sorting efficiency can reach 5000 pcs/h;
4. The turning angle of the wheel can reach 70 degrees; it can be multiple servo steering, with
stable performance and high efficiency. Instead ,the traditional o-belt drive will cause o-belt to break, wear and stretch, and many internal steering devices
and transmission devices must be driven by synchronous belt and the synchronous belt will also cause belt wear and belt break, which is difficult to repair;

5. The patented product of our company ------ power ball wheel sorter, without a transmission belt and chain inside, all of which are modular transmission mechanisms, which can operate efficiently, stably and continuously for 24 hours, basically zero failure rate, the only patented product in the industry to solve the industry problem ------ 99 product of the industry is driven by o-belt, and the disadvantage of o-belt transmission is that structure is complex and the o-belt is easy to be damaged, so the failure rate is very high,also it is very difficult to maintain.;

6. Because of the simple structure of the wheel sorter, the failure rate is very low, even if there is a failure, the maintenance is very convenient and fast;

7. High sorting efficiency - 5000 to 6000 units per hour, apply to large and small parcels;

Working environment

■ Environment temperature: -50 ~ 45℃

■ Relative humidity: 20 ~ 95%

■ The site does not allow the medium with explosive danger, and the surrounding medium should not contain corrosion metal and destroying insulation gas and conductive medium.

Equipment composition

The wheel diverting sorter is mainly composed of polyurethane wheels, driven motor, O belts, control cabinet and other components. It uses thrust ball bearing inside to switch the direction. Polyurethane wheels, O belts, U supporting form the pendulum mechanism. The wheels and O belts supply the straight driving force. The connecting rods and thrust ball bearings supply the switching force for left and right sorting so as to achieve two-way diverting, so the goods can be sorted.

General view

1) Wheel diverting sorter: supply driven force for the parcel moving.

2) Carbon steel plate: the mechanical structure of the equipment.

3) Wheels: made of polyurethane, then precisely processed. They are the key parts of the conveying and diverting.

4) O belts: made of polyurethane, the main part of transmission.

5) Motor: driven force

6) Gravity roller: increase the smooth moving.

Application

This equipment is used for the occasions of sorting, diverting and conveying together. Can be used with conveyors, scanning and weighing and WCS software.

Installation and commissioning

All parts are driven by connecting rods, easy to assemble, interchangeable and universal.

The installation and commissioning of the equipment are required to operate by our professional and technical personnel or the operaters authorized by our company. Equipment must be installed with matched mounting brackets. Forklift or crane will be used to move the equipments to place it in the designated location.Make sure the equipment aligns and all fasteners are installed firmly.

After the main structure of the equipment is installed, then start to install the electrical control components. All the equipment has an independent control cabinet, connected with the main equipment by communication bus standard and fast joints to ensure the fast and accurate installation.

After finishing installation, start to connect the software and test. It can be used with independent system or with other systems.

Maintenance

Mechanical part: Routine inspection of the drive shaft, make sure there is enough oil in the bearing. It is necessary to clean up the surface dust and dirt regularly to ensure the smooth operation of the mechanism.

Electric part: Daily inspection of electrical components in the control cabinet to prevent the leakage of mouse biting or water soaking.