1. Description:
Wire Drawing Process: The machine utilizes a series of drawing dies arranged in sequence to gradually reduce the diameter of the copper rod. The copper rod is fed into the machine and pulled through the drawing dies at high speed, resulting in elongation and diameter reduction.
Online Annealing: Integrated into the machine is an online annealing unit positioned along the wire path. As the copper wire is being drawn, it passes through this annealing unit where heat is applied to soften the wire and relieve internal stresses accumulated during the drawing process. Online annealing ensures continuous production without the need for additional processing steps.
High-Speed Operation: The machine is capable of operating at extremely high speeds, allowing for rapid production of thin copper wire. This high-speed capability increases production throughput and efficiency, contributing to overall productivity in the wire and cable manufacturing process.
Energy Efficiency: Advanced designs and technologies incorporated into the machine optimize energy consumption, reducing operating costs while maintaining high-speed operation. Energy-efficient components and control systems help minimize energy waste during the wire drawing and annealing process.
Precision Control: The machine is equipped with advanced control systems that allow operators to precisely adjust drawing speed, tension, annealing temperature, and other parameters to meet specific production requirements. Real-time monitoring and feedback mechanisms ensure consistent quality and performance.
Versatile Applications: The high-speed copper rod breakdown machine with online annealing is suitable for various applications across industries, including electrical wiring, telecommunications, power transmission, automotive, electronics manufacturing, and industrial applications.
Quality Assurance: The machine is designed to produce high-quality copper wire with uniform diameter, mechanical properties, and surface finish. Integrated quality control measures and inspection systems help ensure that the finished wire meets industry standards and customer specifications.
Safety Features: Comprehensive safety features are incorporated into the machine's design to protect operators and prevent accidents during operation. Emergency stop buttons, safety interlocks, and protective guards ensure safe working conditions.
2. Technical parameter:
Model | 400-9 | 400-13 | 450-11 | 450-13 |
Inlet wire | Φ8.0mm | Φ8.0mm | Φ8.0mm | Φ8.0mm |
Outlet wire | Φ2.6mm-Φ3.5mm | Φ2.0mm-Φ3.5mm | Φ1.6mm-Φ3.5mm | Φ1.2mm-Φ3.5mm |
Max speed of drawing | 700m/min | 1000m/min | 1200m/min | 1500m/min |
Drawing block size | Φ400mm | Φ400mm | Φ450mm | Φ450mm |
Max number of passes | 9 | 13 | 11 | 13 |
Main motor power | 132KW | 160KW | 200KW | 250KW |
Speed motor power | 55KW | 55KW | 75KW | 75KW |
Lubrication type | Immersed type | Immersed type | Immersed type | Immersed type |
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