1. Specifications:
Wire Diameter Range: The machine should be capable of processing copper rods within a specific diameter range. For example, it might be designed to handle rods with diameters ranging from 8 mm to 20 mm.
Number of Drawing Dies: The machine may have a certain number of drawing dies arranged in a series to gradually reduce the diameter of the copper rod. The number of dies can vary depending on the desired degree of diameter reduction and the final wire diameter required.
Drawing Speed: This specification indicates the speed at which the copper rod can be drawn through the machine and processed into wire. It is typically measured in meters per minute (m/min) or meters per second (m/s).
Drive Power: The power of the motor or motors driving the machine, usually measured in kilowatts (kW) or horsepower (HP). This specification determines the machine's capability to apply the necessary force to draw the copper rod through the dies.
Die Material: The material used for the drawing dies, which is often a hard and wear-resistant material such as tungsten carbide. High-quality dies contribute to the durability and performance of the machine.
Cooling and Lubrication System: Description of the cooling and lubrication mechanisms used to maintain proper operating temperatures and reduce friction during the drawing process. This may include water cooling systems and lubricant application systems.
Control System: Description of the machine's control system, including any automation features, user interface, and control mechanisms for regulating drawing speed, tension, and other parameters.
Dimensions and Weight: Physical dimensions of the machine, including length, width, height, and weight. These specifications are important for determining the space required for installation and operation.
Safety Features: Description of safety features incorporated into the machine design to protect operators and prevent accidents during operation. This may include emergency stop buttons, safety guards, and interlock systems.
Compliance Standards: Any applicable industry standards or regulations that the machine complies with, such as safety standards or quality certifications.
2. Technical parameter:
Model | 400-9 | 400-13 | 450-11 | 450-13 |
Inlet wire | Φ8.0mm | Φ8.0mm | Φ8.0mm | Φ8.0mm |
Outlet wire | Φ2.6mm-Φ3.5mm | Φ2.0mm-Φ3.5mm | Φ1.6mm-Φ3.5mm | Φ1.2mm-Φ3.5mm |
Max speed of drawing | 700m/min | 1000m/min | 1200m/min | 1500m/min |
Drawing block size | Φ400mm | Φ400mm | Φ450mm | Φ450mm |
Max number of passes | 9 | 13 | 11 | 13 |
Main motor power | 132KW | 160KW | 200KW | 250KW |
Speed motor power | 55KW | 55KW | 75KW | 75KW |
Lubrication type | Immersed type | Immersed type | Immersed type | Immersed type |
3.The performance of a copper rod breakdown machine can be evaluated based on several key factors:
3.1 Throughput: This refers to the speed at which the machine can process copper rods and draw them down to the desired diameter. Higher throughput typically indicates better performance, as it allows for increased production efficiency.
3.2 Quality of Output: The machine's ability to consistently produce copper wire with the desired diameter and quality is crucial. This includes factors such as diameter uniformity, surface finish, and absence of defects such as cracks or surface imperfections.
3.3 Energy Efficiency: Efficient use of energy is important for reducing operating costs and minimizing environmental impact. A well-performing machine should achieve the desired output with minimal energy consumption.
3.4 Reliability and Downtime: The machine should operate reliably with minimal downtime for maintenance or repairs. High uptime ensures consistent production and reduces the risk of delays in manufacturing operations.
3.5 Ease of Operation and Maintenance: A user-friendly interface and easy maintenance procedures contribute to the overall performance of the machine. Operators should be able to set up, operate, and maintain the equipment with minimal training and effort.
3.6 Durability and Longevity: The machine should be built with high-quality materials and components to withstand the rigors of continuous operation. Long-term reliability and durability are essential for maximizing the return on investment.
3.7 Safety: Safety features and compliance with relevant safety standards are critical for protecting operators and preventing accidents in the workplace.
Overall, a well-performing copper rod breakdown machine should deliver high throughput, produce high-quality output, operate efficiently, and require minimal maintenance while ensuring safety and reliability. Regular maintenance and monitoring of performance metrics are important for optimizing the machine's performance over time.
4. FAQ:
Dear customers, there are several models for the coppr rod breakdown machine. In order to recommend the suitabe models, we'd like to learn some information:
1. Inlet and outlet wire diameter
2. Whether need online annealer
3. Take up method: Spool bobbin or coiler?
4. Dimension drawing of spool bobbin/wire basket
Best regards
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