13 dies 8mm to 1.35mm Energy Efficiency copper rod breakdown machine with annealer

1. General description:

Copper rod breakdown machine is a piece of equipment used in the wire and cable manufacturing industry. Its primary function is to reduce the diameter of copper rods or other metal rods to produce wires of smaller diameters. This process is known as wire drawing or wire drawing breakdown.

Here's how the process typically works:
Feeding: Copper rods are fed into the machine. These rods usually come from an upstream manufacturing process where they are cast or extruded.

Drawing Dies: The rods pass through a series of drawing dies, which are essentially hardened steel plates with holes of progressively smaller diameters. As the rods are pulled through these dies, they are elongated and reduced in diameter.

Cooling and Lubrication: The rods may be cooled and lubricated during the drawing process to reduce friction and heat, which can affect the quality of the wire being produced.

Final Product: The result is a wire of the desired diameter. This wire can then be further processed, such as annealing (heating and cooling to relieve stresses), or it can be wound onto spools for storage and distribution.

Copper rod breakdown machines are essential in the production of various types of wires used in electrical applications, telecommunications, construction, and many other industries where conductive wire is required. The quality and precision of the wire drawing process directly impact the performance and reliability of the final product.

2. Technical parameter:

3.The performance of a copper rod breakdown machine can be evaluated based on several key factors:

3.1 Throughput: This refers to the speed at which the machine can process copper rods and draw them down to the desired diameter. Higher throughput typically indicates better performance, as it allows for increased production efficiency.

3.2 Quality of Output: The machine's ability to consistently produce copper wire with the desired diameter and quality is crucial. This includes factors such as diameter uniformity, surface finish, and absence of defects such as cracks or surface imperfections.

3.3 Energy Efficiency: Efficient use of energy is important for reducing operating costs and minimizing environmental impact. A well-performing machine should achieve the desired output with minimal energy consumption.

3.4 Reliability and Downtime: The machine should operate reliably with minimal downtime for maintenance or repairs. High uptime ensures consistent production and reduces the risk of delays in manufacturing operations.

3.5 Ease of Operation and Maintenance: A user-friendly interface and easy maintenance procedures contribute to the overall performance of the machine. Operators should be able to set up, operate, and maintain the equipment with minimal training and effort.

3.6 Durability and Longevity: The machine should be built with high-quality materials and components to withstand the rigors of continuous operation. Long-term reliability and durability are essential for maximizing the return on investment.

3.7 Safety: Safety features and compliance with relevant safety standards are critical for protecting operators and preventing accidents in the workplace.

Overall, a well-performing copper rod breakdown machine should deliver high throughput, produce high-quality output, operate efficiently, and require minimal maintenance while ensuring safety and reliability. Regular maintenance and monitoring of performance metrics are important for optimizing the machine's performance over time.

4. FAQ:
Dear customers, there are several models for the coppr rod breakdown machine. In order to recommend the suitabe models, we'd like to learn some information:
1. Inlet and outlet wire diameter
2. Whether need online annealer
3. Take up method: Spool bobbin or coiler?
4. Dimension drawing of spool bobbin/wire basket

Best regards

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