1. Technical parameter:
Model | DJ630 | DJ800 | DJ1000 | DJ1250 |
Single wire diameter | Ф0.6-3.0mm | Ф0.6-4.0mm | Ф1.0-5.0mm | Ф1.0-5.0mm |
Finish size | Max Ф12mm | Max Ф15mm | Max Ф20mm | Max Ф25mm |
Stranding pitch | 20-300mm | 20-250mm | 20-260mm | 20-300mm |
Speed | Max 600rpm | Max 600rpm | Max 600rpm | Max 600rpm |
2. General description:
Cantilever Single Twisting Stranding Machine is a piece of equipment used in the wire and cable industry for twisting and stranding single wires or small groups of wires together to form a cable or conductor
3. Components and functionality:
Stranding: The main purpose of the machine is to strand individual wires or groups of wires together to form a cable or conductor. Unlike twisting, which involves rotating the wires around each other, stranding involves arranging the wires parallel to each other and binding them together in a specific pattern.
Single: Like the twisting and stranding machine, the "single" designation indicates that the machine processes one wire or a single group of wires at a time. This makes it suitable for smaller-scale operations or for cables with fewer strands.
Cantilever Design: The cantilever design of the machine means that one end of its frame is anchored or supported, while the other end is free or unsupported. This design allows for easier access to the working area of the machine, facilitating the loading and unloading of materials.
Control System: Modern Cantilever Single Stranding Machines often come equipped with advanced control systems that allow operators to adjust parameters such as stranding pattern, tension, and speed to meet specific production requirements.
Safety Features: As with any industrial machinery, safety features are essential. Cantilever Single Stranding Machines may include emergency stop buttons, protective covers, and sensors to detect any anomalies or malfunctions, ensuring the safety of operators and preventing damage to the equipment.
4. Operation:
Preparation:
Before starting the machine, ensure that it is properly set up and all safety precautions are in place.
Prepare the wires or wire groups that will be stranded together. This may involve straightening, pre-twisting, or applying any necessary coatings or treatments.
Loading Materials:
Place the spools or reels containing the wires onto the machine's pay-off stands.
Thread the wires through the machine's guides and tensioning devices to ensure smooth and even feeding during the stranding process.
Setting Parameters:
Set the desired parameters on the machine's control panel. This includes the stranding pattern, tension, speed, and any other relevant settings based on the specific requirements of the cable being produced.
Start the Machine:
Once everything is in place and the parameters are set, start the machine using the appropriate controls.
The machine will begin to pull the wires from the spools or reels, passing them through the stranding zone where they will be twisted or stranded together according to the predetermined pattern.
Monitoring and Adjustment:
Monitor the operation of the machine closely, ensuring that the wires are being stranded together correctly and that the process is running smoothly.
Make any necessary adjustments to the machine's settings or parameters to maintain optimal performance and ensure the quality of the stranded cable.
End of Operation:
Once the desired length of cable has been produced or when production needs to pause, stop the machine using the appropriate controls.
Cut the stranded cable to the desired length using a cutting mechanism integrated into the machine or a separate cutting tool.
Unloading Materials:
Remove the spools or reels containing the leftover wire from the pay-off stands.
If necessary, reload the machine with new spools or reels of wire to continue production.
Maintenance:
After the operation, perform any necessary maintenance tasks on the machine to ensure its continued reliability and performance.
Includes cleaning, lubricating, and inspecting components for wear or damage.
5. FAQ:
Dear customers, there are several models for the twisting machine. In order to recommend the suitabe model, we'd like to learn some information:
1. Bare wire diameter
2. Soft wire or hard wire
3. Quantity of wires to be twisted
4. Area after twisting.
Best regards
6. Reference photos