Lan cable CAT6 UTP,S/UTP,STP,S/FTP Triple Twisting Machine
1.Equipment composition
No | Name |
1 | Upper layer: Single twist back machine |
2 | Down layer: Pair twisting machine |
2. Performance
No | Advantages |
1 | Applicable to the twisting of LAN cable, you can set the back-twist rate according to the requirements of the wire in the range of 0-100%, so that the wire can meet the requirements of CAT 5 and CAT 6 cables etc |
2 | Due to the unqualified raw materials, resulting in The ones that can't reach the test standard are not included in this range and the speed is increased by more than 30% compared with the previous back-twisting machine. |
3 | The back-twisting machine is set to 33%. The traditional twist-back pair twisting speed is assumed to be 1400 rpm, the pitch is 10MM, and the output per minute is 42 meters. |
4 | The triple twist is assumed to have a rotation speed of 2000 rpm and a twist pitch of 10 mm. And the output is 60 meters per minute. |
5 | Compared with the traditional model, the output of the triple twist machine is 30% more than the traditional output. |
3. Single twist back-twist machine
3.1 External power pay-off
No | Specification | Parameters |
1 | Applicable drum | Φ500mm*375*Φ56 |
2 | Applicable wire | production of insulated core wire |
3 | Applicable wire diameter | 0.8mm-1.5mm |
4 | Wire tension when untwisted | 0.6-3Kg |
5 | Max linear speed | 130 m/min |
6 | Braking device | motor and dancing wheel |
7 | Pay-off tension | 0.6-3KG (tension is adjustable) |
3.2 Internal rotary horizontal power pay-off
No | Specification | Parameters |
1 | Applicable drum | Φ500mm*375*Φ56 |
2 | Applicable wire | production of insulated core wire |
3 | Wire tension when untwisted | 0.6-3Kg |
4 | rotating speed of rotating object | 2000RPM, actual use: 1800RPM |
5 | Max linear speed | 130m / min |
6 | Power pay-off brake | motor and dance wheel |
4.Power
No | Specification | Parameters |
1 | Motor | 7.5 HP + PG card tracking line speed, to ensure that the wire is within 2% mm of the set range |
5.Extraction device
No | Specification | Parameters |
1 | type | Horizontal |
2 | Cable tesnsion | 3 Kg |
3 | Max linear speed | 250 m/min |
4 | Diameter of extraction wheel | Φ237.1 |
5 | Type of extraction wheel | multi-groove |
6 | Power | 750W Vekoda motor + controller |
6.Pair twist machine
No | Specification | Parameters |
1 | Application drum | Φ500mm * 375 * Φ56 |
2 | Maximum rotation speed | 2000RPM (4000 twist),because the quality of the wire requires the test to pass, and the speed of the work is 1400RPM (4200 twist) |
3 | Maximum linear speed | 130 m/min |
4 | Pitch | 1mm-60mm |
5 | Maximum row pitch | 10 mm |
6 | Main motor power | 7.5 HP |
7 | Data display | feedback to power pay-off or take-up motor correction |
8 | back torque rate | maximum 100% (arbitrarily set within 0-100) |
9 | PLC | Siemens |
7.Production
1 | Standard configuration: white body, black security door |
2 | Machine direction from left to right |
3 | Easily damaged items: carbon brush head, this piece is purchased by the buyer, the supplier provides samples and related information |
4 | Tool box , machine electric diagram , installation layout, operation manual
|
5 | L x W x H=3.2 m x 1.6 m x 2 m |
6 | Weight : 4500 Kg |
CAT6 cable making productivity | |||||||
No | Name | Application | Unit KW/Hr | Unit / Line speed(max) | Capacity/8 hour | QTY | Suggest |
1 | PLC 50+35 PE insulation machine | HDPE | 55 kw | 500 m/min | 240,000 | 1 | |
2 | PLC 50+35 Chemical foaming insulation machine | FOAM PE | 60 kw | 400 m/min | 192,000 | 1 | |
3 | PLC 500 triple twist machine | pair twist | 10KW | 60 m/min | 28,800 | 2 | 4 |
4 | PLC 800 Cantilever Twist Machine | 4 pairs cabling | 30KW | 100 m/min | 48,000 | 1 | |
5 | PLC 16 spindle braiding machine | braiding | 2 KW | 10 m/min | 4800 | 2 | 10 |
6 | PLC 70 sheath machine | Sheath | 60KW | 200 m/min | 96,000 | 1 | |
7 | 8 Figure Lan Cable Winding Machine | 305 m/coil | 5 KW | 200m/min | 96,000 | 1 | |
A.CAT6,CAT6A U/UTP, 305 m/100 coil at 8 hours , if the PLC triple twist machine at 4 , can be 305m/160 coils a day . | |||||||
B.CAT6A S/FTP 305 m/ 20 coils , if braiding to 10 units can be 305m/160 coils a day |