I. Usage:
Suitable for PVC, PE wire cable extrusion
II. Design parameter:
No. | Item | Parameter |
1 | Diameter of core | Ф0.4mm-5mm |
2 | Diameter of finished | Ф0.8mm-20mm |
3 | Extrusion capacity | 100KG/H (Extrusion head open, soft PVC) |
4 | Speed | 300m/min |
5 | Center height of machine | 1000mm |
III. Equipment list
No. | Item | Qty. |
1 | Ф500-630 pay off frame | 1 set |
2 | Ф70 straightening platform | 1 set |
3 | Ф50/Ф70/Ф90/Ф120 main extrusion machine | 1 set |
4 | 2m pre water tank | 1 set |
5 | 8m single layer U shape water tank | 1 set |
6 | Ф400/Ф500/Ф630 double wheels water tank tracking machine | 1 set |
7 | 9m horizontal wire store frame | 1 set |
8 | Ф630 double position wire take up machine | 1 set |
9 | Main control cabinet(system and temperature system control) | 1 set |
10 | 50kg material suction machine | 1 set |
11 | Drying machine | 1 set |
12 | Ink jet Printer | 1 set |
13 | Metering device | 1 set |
IV. Equipment introduction:
1. Ф400-500 Active tension wire pay off machine
1) Spool size: 500-630 mm or customized design
2) Shafts topping way: shaft type
3) Weight: ~300kg
2. Ф70 straightening platform
1) Ф70 single groove straightening wheel: 3 pcs
2) Straightening wheel position: Up and down adjustment based on requirement
3) Center height: 1000m
4) Overall dimension: 480*250*1040mm
5) Weight: 50kg
3. Ф50 main extrusion machine
1) Power: 11KW AC motor + inverter
2) Gear box: ZYJ-146 Grinding gear
3) Screw: Ф50mm, L/D=26:1, Speed: 10-110RPM, Material: SACM-2, surface hard chrome plating after nitriding treatment, suits for the extrusion of PVC, PE.
4) Screw tank: Material: SACM-1, surface nitriding treatment, hardness: HRC60-63, 3 temperature measurement points.
5) Screw tank heating: Electric heating, 380V/50HZ, 3 sections heating section (AL), total 10KW.
6) Cooling type of screw tank: High pressure centrifugal fan, 380V/180W, each section with one.
Feeding part water cooling.
7) Extrusion head clipping method: Screw-type bilateral clamping type with 1 temperature measurement point
8) Total power: 21.54KW
9) Overall dimension: 2200*1000*2500mm
10) Weight : 1500kg
4. 2m pre water tank
1) Material: SUS304 Stainless steel
2) Length: 2000mm
3) Tank size: 140mm (H)*180mm (W)
4) Movement adjusting: 800mm
5) Tank shape: U shape
6) Weight: 70kg
5. 8m single layer U shape water tank
1) Material: SUS304 Stainless steel
2) Length: 8000mm
3) Tank size: 140mm (H)*180mm (W)
4) Overall dimension: 8000*210*1140mm
5) Support: 3pcs
6) Weight: 120KG
6. Ф400 double wheels water tank tracking machine
1) Power: 4KW AC motor + inverter
2) Tracking type: Double wheels water tank
3) Tracking speed: Max 300m/min
4) Tracking wheel: Aluminum alloy material, U shape 4 grooves
5) Diameter of tracking wheel: Ф400mm
6) Tank body material: SUS304 stainless steel
7) Overall dimension: 1260*780*1160mm
8) Weight: 480kg
7. 9m horizontal wire store frame
1) Store type: Horizontal type, 9m long
2) Power: 1.5KW motor +10kg Magnetic clutch
3) Range of tension force: 350N, free adjustment
4) Transmission: Multi-core wire rope
5) Length of wire store: Within 150m
6) Wire guiding wheel: Ф300mm, Aluminum alloy material, 10 wheels+9wheels
7) Anti-collision device: Compressed spring
8) Control cabinet: DC-24 power source motor inverse control, tension force adjustment
9) Overall dimension: 9000*600*2600mm
10) Weight: 650kg
8. Ф630 double position wire take up machine
1) Wire cable: Max 6mm
2) Speed: 200m/min
3) Power: 2.2KW AC motor *2, inverter speed adjust, speed match with main machine.
4) Metering device: Automatic stop when reach to set value
5) Sparker: Automatic alarming when spark breakdown
6) Wire arranging: Ф30mm screw lead*2
7) Overall dimension: 1300*800*1160mm
8) Weight: 600kg
9. Drying machine
1) Volume: 75kg
2) Alarming: No material alarming
3) Control: PID control, LED display
10. 50kg material suction machine
1) Capacity: 50kg/h
2) Motor: 1 KW
3) Diameter of feeding pipe: Ф38mm
11. Meter device
1) Type: Single direction metering
2) Diameter of metering wheel: Ф159mm
3) Metering: 500mm/r
4) Overall dimension: 200*140*360mm
5) Weight: 15kg
12. High speed printer:
1) Printing speed: 200m/min
2) Printing wheel: Outer diameter Ф100mm, inner diameterФ20mm
3) Printing quality: Meets UL,CSA,VDE,JIS,T-MARK standard
13. Main control cabinet (system and temperature system control)
1) Power: 380V, 50HZ, 3Phase
2) Process control: Switch control machine power, button control machine working state.
3) Temperature control: 5 control section, Temperature control table
4) Power control: Master switch and each branch switch control
5) Motor control: Inverter control
6) Indicates table control: 5 section temperature control accurate control 5 temperature zones.
7) Control of accessory accessories: In one control system, high automation level.





