Main features of machine
1. Apply cable Diameter: Φ5 mm~Φ50 mm, (for it is for 1.5,2.5,4, 6,10,16)
2. Screw Diameter: the screw diameter is 100 mm.
3. Extrusion Capacity (when the head is turned on): Φ100 Machine=max350 kg/h
4. Linear Velocity: 200~500 m/min
5. Length of Production Line: 24 m
List of machine
Item | Name | Model |
1 | 800mm double bobbin barrel type pay-off | 800mm |
2 | straightening stand | 5 wheel |
3 | 100 extruder machine | 75KW |
4 | 45 injection machine | |
5 | Drying machine and automatic feeding machine | |
6 | PLC Electric Control box | |
7 | Water tank | 2m |
8 | OD tester | |
9 | Printer | Inovance |
10 | water tank | 18m |
11 | Dryer | |
12 | Storage stand | 18 m |
13 | Capstan machine | |
14 | Meter counting stand | |
15 | Spark tester | 15KV |
16 | 20 sets molds | |
17 | ||
18 |
Brand of parts
1. Temperature control: RKC (Japan)
2. Bear: NSK (Japan)
3. PLC (Siemens)
4. Motor: Service motor, Siemens
5. Reducer:CPG (TaiWan)
6. AC convertor (YASKAWA)
7. Button: Schneider
8. Contactor: YangMing(TaiWan)
9. Intermediate relay: OMRON
10. Meter count: YangMing(TaiWan)
11. Magnetic powder clutch: Chinese Brand
12. Machine Body: A3 with annealing process
13: Control box: A3
13. Water tank: stainless steel
100mm Extruder
Applicable Material: PVCE, Plasticization degree of 100%.
Maximum Extrusion Capacity: 350kg/hr.
Finished wire diameter: 6—50mm
Mechanical Center Height: 1000mm
Ratio of Length and Diameter: 1:25
Compression Ratio: 1:2.8
Material of Screw: One Ø100mm, Rotation Rate of Screw: 0—70RPM,
screw with whole tooth nitrogen treatment of alloy steel and chrome-plated polished surfaceMaterial of Screw Cylinder: 38CrMoA1A alloy steel, nitrogen treatment and precisely grinding. The surface hardness inside the screw cylinder is R2-3 degree higher than that of the front surface of the screw and the screw thread.Gearbox: Imitation of Italian-type, hardened helical gear gearbox, material of cast steel, oil-bath lubrication, tooth-face high-efficiency quenching and adoption of Japanese NACHI bearing.
Electric Heating: total 380V, with even three-phase separated flow.Screw cylinder electric heating zone 5, the cast aluminum heating ring heating is affixed with cooling air duct.
Head electric heating zone 1, heating by cast aluminum heating ring.
Machine neck electric heating zone 1, electric plate heating
Eye die electric heating zone 1, heating by the electro-thermal tablets.
Cooling: Screw cylinder zone 5, use 5 sets of cooling fans.Control of Temperature: Use the PID automatic temperature control gauge made in Yangming, Taiwan, automatically set the control under 0-399℃ and use KTYP as the thermal-couple.
Machine head clamping: Using a ratchet quick wrench, chain drive double clamp.
Host Motor: 75kw.SIMENS motor YASKAWA invertor
Head clamping: using a ratchet quick wrench, chain driven double clamping.
pictures