Phlogopite mica disks are increasingly used in material reactors, particularly those powered by microwave technology. Their unique properties make them ideal for applications requiring high-temperature resistance, excellent electrical insulation, and effective thermal management.
High Temperature Resistance: Phlogopite mica can withstand temperatures up to approximately 1000°C (1832°F), making it suitable for high-heat applications in furnaces and reactors.
Excellent Electrical Insulation: With high dielectric strength, phlogopite mica effectively prevents electrical leakage, ensuring safe operation in electrically powered environments.
Low Thermal Conductivity: This property minimizes heat transfer, allowing for better thermal management within reactors and preventing overheating of sensitive components.
Chemical Resistance: Phlogopite mica is resistant to various chemicals and corrosive environments, enhancing durability in harsh conditions.
Mechanical Strength: Mica disks are robust and can withstand mechanical stress, ensuring stability in dynamic reactor environments.
Microwave Absorption: Phlogopite mica can act as a dielectric material, allowing for efficient microwave absorption and heating in reactors designed for material processing.
Insulation Layers: These disks can be used to insulate components within the reactor, preventing electrical shorts and enhancing safety.
Heat Shields: Mica disks serve as effective heat shields, protecting sensitive components from excessive heat generated during microwave operations.
Structural Support: They provide necessary structural integrity, helping to secure other components within the reactor system.
Thickness and Size: Select the appropriate thickness and dimensions of phlogopite mica disks based on the specific design and operational requirements of the reactor.
Temperature Ratings: Ensure that the mica material can handle the maximum temperatures expected during operation.
Installation: Proper installation is crucial to maximize the effectiveness of the insulation and thermal management properties.
Phlogopite mica disks are essential components for material reactors powered by microwaves. Their high-temperature resistance, excellent electrical insulation, and mechanical strength make them ideal for enhancing the performance and safety of these systems. By incorporating phlogopite mica, manufacturers can improve the efficiency and reliability of reactors used in various industrial applications.
TDS
Phlogopite mica sheet | ||
HP5 | ||
Properties | Description | Units |
Color | Golden | / |
Thickness | 1.5 | mm |
Density | 1.6—2.5 | g/m² |
Yield strength | ≥100 | Mpa |
Dielectric strength | ≥15 | kv/mm |
Resistivity | ≥1.0*10^10 | MΩ·m |
moisture absorption | ≤1.5 | % |
thermal conductivity | ≤0.4 | W/m·K |
Flame retardance | V0 | / |
Fire resistance | 1000℃ fire not burn through within 5 mins | / |
YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.
YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.
1. According to different requirements, we have compiled a total of 64 testing items for mica products, including physical properties, electrical properties, thermal properties, aging properties, and flame retardant properties, which basically cover all the requirements for mica performance testing;
2. At present, YT MICA is capable to detect 50 items of the testings and provide theoretical support quickly for different application scenarios of mica products.
Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.
YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.
high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.
System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate
YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.
We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.
Know more about YT Mica at www.ncnc.cn