Mica plates and insulation boards are critical materials used in the repair and maintenance of copper furnaces. They provide effective thermal insulation and protection, ensuring optimal performance and safety during high-temperature operations.
High Thermal Resistance: Mica can withstand extreme temperatures, making it suitable for environments like copper furnaces where heat management is crucial.
Electrical Insulation: Mica’s excellent electrical insulating properties help prevent short circuits and enhance safety in electrically heated furnaces.
Durability: Mica plates are resistant to wear and tear, ensuring longevity even under challenging conditions.
Chemical Resistance: Mica is resistant to various chemicals, which helps maintain its integrity in harsh environments.
Low Thermal Conductivity: This property minimizes heat loss, improving the efficiency of the furnace.
Insulation of Heating Elements: Mica plates are used to insulate heating elements, preventing heat loss and ensuring efficient operation.
Protective Barriers: They can act as barriers between the furnace’s heating elements and other components, protecting sensitive parts from excessive heat.
Reinforcement of Insulation Boards: Mica sheets can be used in conjunction with other insulation materials to enhance thermal performance.
Thickness and Size: Select mica plates of appropriate thickness and dimensions based on the specific requirements of the furnace repair.
Temperature Ratings: Ensure that the mica materials can handle the maximum operating temperatures of the copper furnace.
Installation: Proper installation techniques are essential to maximize the effectiveness of the insulation and ensure safety.
Using mica plates and insulation boards in the repair of copper furnaces enhances thermal efficiency and safety. Their high resistance to heat and electrical insulation properties make them vital for maintaining optimal furnace operation and prolonging the lifespan of heating components.
TDS
Phlogopite mica sheet | ||
HP5 | ||
Properties | Description | Units |
Color | Golden | / |
Thickness | 1.5 | mm |
Density | 1.6—2.5 | g/m² |
Yield strength | ≥100 | Mpa |
Dielectric strength | ≥15 | kv/mm |
Resistivity | ≥1.0*10^10 | MΩ·m |
moisture absorption | ≤1.5 | % |
thermal conductivity | ≤0.4 | W/m·K |
Flame retardance | V0 | / |
Fire resistance | 1000℃ fire not burn through within 5 mins | / |
YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.
YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.
1. According to different requirements, we have compiled a total of 64 testing items for mica products, including physical properties, electrical properties, thermal properties, aging properties, and flame retardant properties, which basically cover all the requirements for mica performance testing;
2. At present, YT MICA is capable to detect 50 items of the testings and provide theoretical support quickly for different application scenarios of mica products.
Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.
YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.
high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.
System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate
YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.
We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.
Know more about YT Mica at www.ncnc.cn