YT Mica / 3D fabricated phlogopite mica plate / EV fire resistant Upper cover
Technical Data Sheet
Phlogopite mica sheet | ||
HP5 | ||
Properties | Description | Unit |
Color | Golden | / |
Thickness | 1 | mm |
Density | 1.6—2.5 | g/m² |
Yield Strength | ≥100 | Mpa |
Dielectric Strength | ≥15 | kv/mm |
Resistivity | ≥1.0*10^10 | MΩ·m |
Moisture Absorption | ≤1.5 | % |
Thermal Conductivity | ≤0.4 | W/m·K |
Flame Retardance | V0 | / |
Fire Resistance | 1000℃ fire not burn through within 5 mins | /
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1. Mica board (phlogopite mica or muscovite mica with mica content more than 90%), single-sided back-glued, thickness 0.5m)
2. The surface of mica board should be flat and smooth, without oil stains, dirt, pores, depressions, damages, cracks, powder loss, etc.:
3. For mica boards without specified dimensions, please refer to the non-defined spec: for dimensions without specified tolerances, follow GB/T 804-2000 level
4. Mica board thermal conductivity ≤ 0.25W/mK
5. Mica board fire test 200T combustion, interval 30m; Repeat this 6 times without burning through:
6. Tensile strength of mica board 100N/10mm
7. Insulation performance for mica board: Insulation resistance (500MQ 00000 V, 60 seconds):
8. Mica board pressure resistance: 3000VDO for 60 seconds, leaked current ≤ 0.5 mA, no arc or flashover occur.
9. The flame retardant grade of mica board meets UL94 V-0
The new China national standard defined clear requirements for the safety of EV, which promotes the rapid growth of mica materials. China implemented the "GB 38031-2020 Safety Requirements for Power Batteries for Electric Vehicles" on January 1, 2021, requisting that after the battery cell thermal out-of-control, the battery system will not catch fire or explode within 5 minutes, reserving safety escape time for the driver & passengers. Among the many battery protection materials, mica materials exert an important role in the battery protection solutions for mid-to-high-end models with their excellent properties such as high temperature resistance and insulation.
Mica products are mainly used as thermal control and battery protection materials for power batteries in the EV industry. Mica are important protection materials for thermal control of power batteries in new EV. Mica insulation materials are the last line of defense against thermal runaway of batteries, ensuring that people in the vehicle have enough safety escape time.
Cover plate: In the event of battery explosion, flames, energy, and temperature can be effectively separated by mica board, exceeding 5-minute thermal prevention time required by China national mandatory standards.
Separator: Used for insulation and heat insulation between battery modules,
It can effectively prevent lost-thermal-control of a single integrated module from spreading to other modules.
Insulation Pad: Mica insulation material is used for insulation between battery cells. It can separate the battery cells from the assembly according to the multi-dimensional design of the battery module structure, and has the advantages of tight fitting, simple & easy for assembly.
Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.
YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.
high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.
System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate
YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.
YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.
1. According to different requirements, we have compiled a total of 64 testing items for mica products, including physical properties, electrical properties, thermal properties, aging properties, and flame retardant properties, which basically cover all the requirements for mica performance testing;
2. At present, YT MICA is capable to detect 50 items of the testings and provide theoretical support quickly for different application scenarios of mica products.
YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.
We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.
Know more about YT Mica at www.ncnc.cn