How to choose right filter for Your Air Compressor System?
When you’re working with air compressors, air purification and filtration is an critical part of maintenance. Compressed Air Filters play an important role in your industrial air compressor system. Choosing the right filter not only increases the efficiency of your unit, but it can also reduce energy costs and protect your employees from harmful chemicals and particulates.
However, does all air filter work for your compressed air system? Well it is depending on your working conditions, the project you’re completing and how often you use your equipment, you’ll need to make an precise choice. This guide will detail how air compressor filters work, why they’re important, what type of Air Compressor Filter to buy and when you should replace it.
①Assess the requirements of your application. Different industry require different solution. | ||||||||
②What type of filtration is needed? Coalecent filter material removes solid and liquied contaminants from gas streams. Particulate filter media removes solid from gas streams. Absorber media removes hydrocarbon vapors from gas streams. | ||||||||
③Any specific micron of filtration performance you required? | ||||||||
④What are the working conditions of your application? Mainly criteria of consider : Flow, working pressure, temperature,pressure loss,material of structure (stainless steel, aluminum alloy, mild steel, carbon steel) | ||||||||
⑤Filter flow rate from how much SCFM? Pressure drop should be less than **bar? For saving the cost and protect environment. | ||||||||
How Does a Compressed Air Filter Work?
A. Air compressor filter does is keep water, oil and dirt from down to your pneumatic tools, making them essential to the overall health of your air system. These kinds of dust or particles can damage or destroy your equipment if you don’t offer proper filtration. If they pass through those tools, your project will be affect in negatively, such as by destroying a paint job or contaminating foods in production facilities.
One of the benefits of air filters is that they are reasonable investments. What you have to keep up with wear and replace them in time, it costs far less to purchase new filters than to pay for repair costs for damaged pneumatic equipment or air compressors. You’ll receive result in positive, as keeping the air that passes through your compressor clean is critical to tool and equipment health as well as work quality.
Features & Benefits
The second guarantees the compressed air filter housing for fifteen years under recommended operating conditions.
International test and measurement standard ISO12500
Filtration Grade | PF | AO | AA | AX | ACS | AR | AAR |
Particle removal (ISO12500-3) | 5μm | 1μm | 0.01μm | 0.01μm | - | 1μm | 0.01μm |
Outlet oil aerosol concentration (ISO12500-1) | 5mg/m³ | 0.6mg/m³ | <0.01mg/m³ | <0.001mg/m³ | <0.004mg/m³ | - | - |
Filtration performance of Particle (ISO12500-3) | - | 99.999+% | 99.999+% | 99.999+% | 99.999+% | 99.999+% | 99.999+% |
Filtration performance of oil (ISO12500-1) | 50% | 80+% | 99.9+% | 99.99+% | - | - | - |
Element spanlife | 6000 hours | 6000 hours | 6000 hours | 6000 hours | 2000-3000 hours | 4000-6000 hours | 4000-6000 hours |
Filtration Type | Coalescence | Coalescence | Coalescence | Coalescence | Adsorption | Coalescence | Coalescence |
Airflow direction | From inside to outside | From outside to inside |
Technical Specification
Model | Pipe size | Flow rates | Dimension (mm) | |||||||
L/S | m³/min | scfm | W(Width) | D(Depth) | H(Height) | A | B | C(clearance for housing) | ||
HG017 | RC1/2" | 16.7 | 1.0 | 35.3 | 92 | 83 | 265 | - | - | - |
HG025 | RC3/4" | 25 | 1.5 | 53 | 92 | 83 | 265 | - | - | - |
HG030 | RC1/2" | 30 | 1.8 | 63.6 | 92 | 83 | 285 | 17.5 | 193 | 158 |
HG035 | RC3/4" | 33.3 | 2 | 70.6 | 92 | 83 | 285 | 17.5 | 193 | 158 |
HG058 | R3/4" | 46.7 | 2.8 | 98.9 | 132 | 120 | 393.5 | 24.4 | 257.6 | 195 |
HG068 | RC1" | 60 | 3.6 | 127.1 | 132 | 93.3 | 393.5 | 24.4 | 257.6 | 195 |
HG080 | RC1" | 80 | 4.8 | 169.5 | 132 | 119.6 | 502 | 24.4 | 356.2 | 300 |
HG145 | RC1" | 120 | 7.2 | 254.2 | 132 | 19.6 | 502 | 24.4 | 356.2 | 300 |
Technical requirements | Maximum operating pressure: 10 barg Maximum operating temperature: 80°C Minimum operating temperature:1.5°C |
Pressure | Barg | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 |
Psig | 15 | 29 | 44 | 59 | 73 | 87 | 100 | 116 | 131 | 145 | 160 | 174 | 189 | 203 | 219 | 232 | |
Correction factor | 0.38 | 0.53 | 0.65 | 0.76 | 0.85 | 0.93 | 1.00 | 1.07 | 1.13 | 1.19 | 1.23 | 1.31 | 1.36 | 1.41 | 1.46 | 1.51 |