Electrical Control Zinc Flake Coating Machine Integration Design Centrifugal Mechanism
Zinc flake coatings are non-electrolytically applied coatings, which provide good protection against corrosion. These coatings consist of a mixture of zinc and aluminium flakes, which are bonded together by an inorganic matrix.
The specifications for zinc flake coatings are defined in international standard ISO 10683 and also in European standard EN 13858. ISO 10683 sets out the requirements for zinc flake coatings for threaded fasteners and EN 13858 describes the requirements for zinc flake coatings for fasteners with no thread and for other parts as well. There are three groups of zinc flake coatings:
Main Parameter: | ||||||
Centrifugal Motor Power: | 7.5kw | |||||
Installed Capacity: | 28 KVA | |||||
Max Loading: | 160kg (Including the Basket ) | |||||
Max Centrifugal Speed: | 320r/min | |||||
Min Centrifugal Speed: | 5r/min | |||||
Tilting Obliquity: | 75° | |||||
Centrifugal Speed/Tilting: | 10~40r/min | |||||
1.1 | Rail Transfer and unloading Unit | |||||
Max Transfer Weight: | 160kg (Including the Basket ) | |||||
Transfer route: | 1450mm | |||||
Unloading Max Angle of Rolling: | 180° | |||||
1.2 | Hydraulic & Oil Press Supply Unit | |||||
Function: | Supplying hydraulic power to the coating machine | |||||
Max Pressure Supply: | 5MPa | |||||
Max Working Flow: | 24L/Min | |||||
1.3 | Controlling & Operating System | |||||
Data/Processing Storage: | 2M (5000 ~8000pcs coating processes can be stored) | |||||
Operation Panel: | Touch Screen | |||||
Language: | English & chinese Language | |||||
1.4 | Basket | |||||
Function: | Loading workpieces for dipping & spinning | |||||
Diameter of Basket: | Φ800 mm*500 mm | |||||
Lated Loading: | 120kg (Max) | |||||
Weight: | 48kg | |||||
1.5 | Dip / Pumping Barrel with Cooling jecket | |||||
Function: | Stirring & filtering to keep the solution in good working condition. | |||||
Max Loading: | 360 L | |||||
It can be linked with a chiller. | ||||||
1.6 | Dip Barrel Lifting Platform Unit | |||||
Function: | Lifting the Dip/pumping Barrel to the dipping position | |||||
Lated lifting capacity: | 850kg | |||||
Lated height of lifting: | 1000mm | |||||
1.7 | Lift-weight-loading Unit | |||||
Function: | Lift and load the workpieces into the basket , according to the pre-setting weight data. | |||||
Power: | 1.5kw | |||||
Max Lifting: | 500kg | |||||
1.8 | Linking Conveyor Feeder | |||||
Function: | Spreading and forwarding the workpieces onto the mesh belt of the furnace | |||||
Power: | 0.75kw | |||||
Effective Width of Mesh Belt: | 800mm | |||||
Forwarding method: | Program-controlled Receiving parts from the coater with high speed and unloading the parts onto the belt of furnace with low speed | |||||
Woking Conditions of the LINE | ||||||
Woking Site | Inside ( Free from corrosion and combustible gas | |||||
Ambient Tempreture | 5-40℃ (For the LINE only . Please contack your supplier for solution. | |||||
Ambient Humidity | 35%RH-85%RH (For the LINE only . Please contack your supplier for solution . | |||||
Power | AC 380V±10%,50HZ±1%, 3 phases 5 wires | |||||
Compressed Air | 3 m3/min, Pressure≥6.5-7Kgf/cm2, Oleaginousness ≤0.1PPM, | |||||
Water |
Pressure ≥2-4 Kgf/cm2
|